Page 1065 of 1306

S
S/SIG - Wiring diagram ......................... EC-3375
SMJ (super multiple junction) ................ EL-3198
SRS - See Supplemental Restraint
System .............................................. RS-3003
START - Wiring diagram ....................... EL-3014
STOP/L - Wiring diagram ...................... EL-3043
Seat belt pre-tensioner disposal ........... RS-3011
Seat belt pre-tensioner ......................... RS-3003
Self-diagnostic results ................. EC-3429, 3430
Shift control (Transfer) ........................... TF-3005
Side air bag ........................................... RS-3003
Spiral cable ........................................... RS-3006
Spot lamp .............................................. EL-3055
Start signal ............................................ EC-3374
Starter .................................................... EL-3017
Starting system ...................................... EL-3014
Stop lamp .............................................. EL-3043
Supplemental Restraint System ........... RS-3003
Supplemental restraint system - Wiring
diagram ............................................. RS-3018
Symptom matrix chart ...... EC-3102, 3450, 3451
System readiness test (SRT) code ....... EC-3051
T
TAIL/L - Wiring diagram ........................ EL-3039
THEFT - Wiring diagram ....................... EL-3142
TP/SW - Wiring diagram ....................... EC-3303
TPS - Wiring diagram ................. EC-3174, 3185
TURN - Wiring diagram ......................... EL-3047
Tail lamp ................................................ EL-3039
Theft warning system ............................ EL-3142
Thermostat ............................................ LC-3014
Three way catalyst ................................ EC-3278Throttle bodies ...................................... EM-3008
Throttle chambers ................................. EM-3008
Throttle position sensor (TPS) .... EC-3170, 3182
Throttle position sensor adjustment ...... EC-3086
Throttle position switch ......................... EC-3301
Timing chain ......................................... EM-3021
Tire size .................................................. GI-3007
Turn signal lamp .................................... EL-3047
Two trip detection logic ......................... EC-3049
V
VSS - Wiring diagram ........................... EC-3292
Vacuum hose drawing (Engine
control) .............................................. EC-3022
Valve clearance .................................... EM-3060
Valve guide ........................................... EM-3052
Valve seat ............................................. EM-3053
Valve spring .......................................... EM-3055
Vehicle identification number ................. GI-3005
Vehicle speed sensor
(VSS) ............................ EC-3290, 3484, 3485
W
WARN - Wiring diagram ........................ EL-3083
WINDOW - Wiring diagram ................... EL-3123
Warning lamps ....................................... EL-3081
Water pump ........................................... LC-3012
Wheel size .............................................. GI-3007
Wide open & closed throttle position
switch ...................................... EC-3170, 3182
Wiring diagram (cell code) list ............... EL-3196
Wrist pin - See Piston pin inspection ... EM-3071
ALPHABETICAL INDEX
IDX-3005
Page 1066 of 1306
TRANSFER
SECTION
TF
MODIFICATION NOTICE:
Transfer components have been changed.
CONTENTS
TRANSFER GEAR CONTROL........................... 3002
MAJOR OVERHAUL........................................... 3003
Case Components ........................................... 3003
Gear Components............................................ 3004
Shift Control Components................................ 3005SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 3006
General Specifications ..................................... 3006
Inspection and Adjustment .............................. 3006
TF
Page 1067 of 1306
SMT864CD
TRANSFER GEAR CONTROL
TF-3002
Page 1068 of 1306
Case Components
SMT140DA
MAJOR OVERHAUL
TF-3003
Page 1069 of 1306
Gear Components
SMT043E
MAJOR OVERHAUL
TF-3004
Page 1070 of 1306
Shift Control Components
SMT044E
MAJOR OVERHAUL
TF-3005
Page 1071 of 1306

General Specifications
Transfer model TX10A
Gear ratioHigh 1.000
Low 2.020
Number of teethMain gear 29
Low gear 37
Counter
gearHigh 38
Low 24
Front drive sprocket 41
Front drive shaft 41
Fluid capacity!(Imp qt) 2.2 (2)
Inspection and Adjustment
CLEARANCE BETWEEN FRONT DRIVE
SPROCKET AND 2-4 COUPLING SLEEVE
Allowable clearance ªCº 0.2 - 0.54 mm (0.008 - 0.0213 in)
GEAR END PLAY
Unit: mm (in)
Front drive sprocket 0.2 - 0.35 (0.0079 - 0.0138)
Low gear 0.2 - 0.35 (0.0079 - 0.0138)
Counter gear 0 - 0.2 (0 - 0.008)
CLEARANCE BETWEEN BAULK RING
AND CLUTCH GEAR
Unit: mm (in)
Standard Wear limit
1.0 - 1.5 (0.039 - 0.059) 0.5 (0.020)
AVAILABLE SNAP RING
Mainshaft front bearing
Allowable clearance 0 - 0.15 mm (0 - 0.0059 in)
Thickness mm (in) Part number*
3.10 (0.1220) 33138-73P10
3.19 (0.1256) 33138-73P11
3.28 (0.1291) 33138-73P12
*: Always check with the Parts Department for the latest parts informa-
tion.
Mainshaft rear bearing
Allowable clearance 0 - 0.15 mm (0 - 0.0059 in)
Thickness mm (in) Part number*
1.80 (0.0709) 33138-73P20
1.89 (0.0744) 33138-73P21
1.98 (0.0780) 33138-73P22
2.07 (0.0815) 33138-73P23
2.16 (0.0850) 33138-73P24
*: Always check with the Parts Department for the latest parts informa-
tion.
Main gear bearing
Allowable clearance 0 - 0.15 mm (0 - 0.0059 in)
Thickness mm (in) Part number*
2.60 (0.1024) 33114-73P00
2.69 (0.1059) 33114-73P01
2.78 (0.1094) 33114-73P02
*: Always check with the Parts Department for the latest parts informa-
tion.
AVAILABLE SHIM
Counter gear rear bearing
Distance ªAº
mm (in)Shim(s)
Thickness mm (in) Part number*
32.65 - 32.55
(1.2854 - 1.2815)Not necessary
32.55 - 32.45
(1.2815 - 1.2776)0.1 (0.004) 33112-C6900
32.45 - 32.35
(1.2776 - 1.2736)0.2 (0.008) 33112-C6901
32.35 - 32.25
(1.2736 - 1.2697)0.3 (0.012) 33112-C6902
32.25 - 32.15
(1.2697 - 1.2657)0.4 (0.016) 33112-C6903
32.15 - 32.05
(1.2657 - 1.2618)0.5 (0.020) 33112-33G00
32.05 - 31.95
(1.2618 - 1.2579)0.6 (0.024) 33112-33G01
SMT335A
*: Always check with the Parts Department for the latest parts informa-
tion.
SERVICE DATA AND SPECIFICATIONS (SDS)
TF-3006
Page 1072 of 1306

RESTRAINT SYSTEM
SECTION
RS
MODIFICATION NOTICE:
+Diagnosis sensor unit fixing bolt has been changed.
+Front passenger fixing bolt has been changed.
+Driver air bag module has been changed.
+Trouble diagnosis has been changed.
+Deployment procedure of driver air bag module has been changed.
CONTENTS
PRECAUTION...................................................... 3002
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 3002
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS).................................................................. 3003
Precautions for SRS ``AIR BAG'' and ``SEAT
BELT PRE-TENSIONER'' Service................... 3003
Special Service Tools ...................................... 3003
Commercial Service Tool................................. 3004
Removal and Installation - Diagnosis Sensor
Unit ................................................................... 3005
Removal - Driver Air Bag Module and Spiral
Cable ................................................................ 3006
Installation - Driver Air Bag Module and Spiral
Cable ................................................................ 3007Removal - Front Passenger Air Bag Module .. 3009
Installation - Front Passenger Air Bag
Module ............................................................. 3010
Disposal of Air Bag Module and Seat Belt
Pre-tensioner.................................................... 3011
TROUBLE DIAGNOSES - Supplemental
Restraint System (SRS)..................................... 3014
Trouble Diagnoses Introduction ....................... 3014
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ........................................ 3016
Wiring Diagram - SRS -/LHD........................... 3018
Self-diagnosis................................................... 3020
Trouble Diagnoses for Air Bag Warning
Lamp ................................................................ 3036
COLLISION DIAGNOSIS..................................... 3037
RS