General Specifications
CLUTCH MASTER CYLINDER
Inner diameter mm (in) 15.87 (5/8)
CLUTCH OPERATING CYLINDER
Inner diameter mm (in) 19.05 (3/4)
CLUTCH DISC
Model 250
Engine YD25DDTi
Facing size mm (in)
(Outer dia. x inner dia. x thick-
ness)250 x 160 x 3.5
(9.84 x 6.30 x 0.138)
Thickness of disc assembly
With load mm (in)7.85 - 8.35 (0.3091 - 0.3287)
With 7,360 N (751 kg, 1,655 lb)
CLUTCH COVER
Model 250
Engine YD25DDTi
Full load N (kg, lb) 7,360 (751, 1,655)
Inspection and Adjustment
CLUTCH PEDAL
Unit: mm (in)
Pedal height ªH*º
RHD model
YD25DDTi engine model203 - 213
(7.99 - 8.39)
LHD model
YD25DDTi engine model237 - 247
(9.33 - 9.72)
Pedal free play (at clevis pin) 1 - 1.5 (0.039 - 0.059)
*: Measured from surface of melt sheet to pedal pad
CLUTCH DISC
Unit: mm (in)
Mode 250
Engine model YD25DDTi
Wear limit of facing surface to
rivet head0.3 (0.012)
Runout limit of facing 0.7 (0.028)
Distance of runout check point
(from the hub center)120 (4.72)
Maximum backlash of spline
(at outer edge of disc)1.0 (0.039)
CLUTCH COVER
Unit: mm (in)
Model 250
Engine model YD25DDTi
Diaphragm spring height 39.5 - 41.5 (1.555 - 1.634)
Uneven limit of diaphragm spring
toe height0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-3002
Inspection and Adjustment
VALVE
Valve clearance adjustment
Unit: mm (in)
Valve clearance (Hot)
Intake 0.31 - 0.39 (0.012 - 0.015)
Exhaust0.33 - 0.41 (0.013 - 0.016)
(Except for Europe)
0.39 - 0.47 (0.015 - 0.019) (For Europe)
CAMSHAFT AND CAMSHAFT BEARING
SEM568AEM120
Unit: mm (in)
Standard Limit
Cam height (A)Intake 42.505 - 42.695 (1.673 - 1.681) Ð
Exhaust 40.905 - 41.095 (1.610 - 1.618) Ð
Wear limit of cam height Ð 0.2 (0.008)
Camshaft journal to bearing clearance 0.045 - 0.090 (0.0018 - 0.0035) 0.12 (0.0047)
Inner diameter of camshaft bearing#1 to #5
journals28.000 - 28.025 (1.1024 - 1.1033) Ð
Outer diameter of camshaft journal (D)#1 to #5
journals27.935 - 27.955 (1.0998 - 1.1006) Ð
Camshaft runout* Less than 0.02 (0.0008) 0.04 (0.0016)
Camshaft end play 0.070 - 0.148 (0.0028 - 0.0058) 0.2 (0.008)
Valve timing (Degree on crankshaft)Except for Europe For Europe
Ð
a 216 224
b 232 224 Ð
cþ1 þ1 Ð
d53 45 Ð
e4 7 Ð
f32 37 Ð
* Total indicator reading
SERVICE DATA AND SPECIFICATIONS (SDS)KA24DE
EM-3086
