Diagnostic Test
ModeKEY and ENG.
StatusFunction Explanation of Function
Mode I Ignition switch in
ªONº position
Engine stopped
BULB CHECK This function checks the MI bulb for damage (blown,
open circuit, etc.).
If the MI does not come on, check MI circuit.
Engine running
MALFUNCTION WARNING This is a usual driving condition. When a malfunction is
detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver
that a malfunction has been detected. The following mal-
functions will light up or blink the MI in the 1st trip.
+ªMisfire (Possible three way catalyst damage)º
+ªClosed loop controlº
+Fail-safe mode
Mode II Ignition switch in
ªONº position
Engine stopped
SELF-DIAGNOSTIC RESULTS This function allows DTCs and 1st trip DTCs to be read.
Engine running
HEATED OXYGEN SENSOR 1
MONITORThis function allows the fuel mixture condition (lean or
rich), monitored by heated oxygen sensor 1, to be read.
MI Flashing without DTCNEEC0032S0701If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode. How to Switch Diagnostic Test Mode.
How to switch the diagnostic test (function) modes, and details of the above functions are described later. How
to Switch Diagnostic Test Mode.
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. System readiness test (SRT) codes
6. Test values
7. Others
How to Switch Diagnostic Test ModeNEEC0032S08NOTE:
+It is better to count the time accurately with a clock.
+It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
+Always ECM returns to Diagnostic Test Mode I after ignition switch is turned ªOFFº.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
NEEC0032S08011. Confirm that accelerator pedal is fully released, turn ignition switch ªONº and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
1) Fully depress the accelerator pedal.
2) Fully release the accelerator pedal.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
Malfunction Indicator (MI)
EC-3062
10 ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-2
With CONSULT-II
Turn throttle position sensor body counterclockwise until ªCLSD THL/P SWº signal switches to ªOFFº.
AEC872A
©GO TO 11.
11 ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-3
With CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
+Gradually move the sensor body clockwise and stop it when ªCLSD THL/P SWº signal switches from ªOFFº to
ªONº when tightening sensor body fixing bolts.
AEC872A
2. Make sure two or three times that the signal is ªONº when the throttle valve is closed and ªOFFº when it is opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
4. Make sure two or three times that the signal remains ªOFFº when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check ªCLSD THL/P SWº signal again.
The signal remains ªOFFº while closing throttle valve.
OK or NG
OK©1. Remove 0.3 mm (0.012 in) feeler gauge.
2. GO TO 12.
NG©GO TO 9.
TROUBLE DIAGNOSIS Ð BASIC
INSPECTION
KA24DE (EURO OBD)
Basic Inspection
EC-3093
18 ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-2
Without CONSULT-II
Turn throttle position sensor body counterclockwise until continuity does not exist.
AEC872A
©GO TO 19.
19 ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-3
Without CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
+Gradually move the sensor body clockwise and stop it when the continuity comes to exist, then tighten sensor
body fixing bolts.
AEC872A
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
4. Make sure two or three times that continuity does not exist when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
OK or NG
OK©GO TO 20.
NG©GO TO 17.
20 REINSTALLATION
Without CONSULT-II
1. Remove 0.3 mm (0.012 in) feeler gauge.
2. Reconnect throttle position sensor harness connector and closed throttle position switch harness connector.
3. Rev engine (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
©GO TO 21.
TROUBLE DIAGNOSIS Ð BASIC
INSPECTION
KA24DE (EURO OBD)
Basic Inspection
EC-3098
Spill Tube
Removal
Loosen and remove the mounting bolts and flare nuts in the
reverse order of the numbers in the figure.
+When the flare nuts are loosened, hold the head of hexago-
nal retaining bolts (head inside) using a wrench.
Installation
1. Tighten the flare nuts and mounting bolts in the numerical
order shown in the figure.
+When the flare nuts are tightened, hold the head of the hex-
agonal retaining bolts (head inside) using a wrench.
2. To prevent interference with the rocker cover, place the spill
gasket joint within the range shown by the arrow, then tighten
the mounting bolts. (Be especially careful about No. 2 and 4
cylinders.)
+After the spill tube is installed, check the airtightness of
the spill tube.
+After the bolts are tightened, the joint of the spill tube gasket
might be broken. However, this will not affect function.
High Pressure Injection Nozzle Assembly
Removal
1. Remove the nozzle support, then pull out the high-pressure
injection nozzle assembly by turning it clockwise/
counterclockwise.
2. Using a tool such as a flat-head screwdriver, remove the
copper washer inside the cylinder head.
CAUTION:
Do not disassemble the high-pressure injection nozzle.
Installation
1. Insert the nozzle gasket to the cylinder head hole.
2. Attach the O-ring to the mounting groove of the nozzle side,
then insert it in the cylinder head.
TEST AND ADJUSTMENT
WARNING:
When using nozzle tester, be careful not to allow diesel fuel
sprayed from nozzle to contact your hands or body, and
make sure your eyes are properly protected with goggles.
JEF344Y
JEF345Y
BASIC SERVICE PROCEDUREYD25DDTi
Injection Tube and Injection Nozzle (Cont'd)
EC-3417
2. Disconnect the fuel hoses from the fuel injection pump.
3. Disconnect the harness connector from the fuel injection
pump.
+Disconnect the connector by pulling the connector stopper
fully.
+When the stopper is fully pulled, the connector will be dis-
connected together. For installation, push the connector half
way first, then press the stopper until it locks, so that the
connector is connected together.
4. Remove the fuel injection pump rear bracket.
5. Remove the front chain case.
+Move the power steering fluid reservoir tank from the bracket.
+Loosen and remove the mounting bolts in the reverse order
of the numbers shown in the figure.
+As for bolts 6, 10, and 11, remove with rubber washer
because there is not enough space for removing only the
bolts.
CAUTION:
To prevent foreign objects from getting in the engine, cover
the opening during the removal of the front chain case.
6. Adjust the No. 1 cylinder to the top dead center position.
+Turn the crankshaft pulley clockwise, then align the align-
ment mark (punched mark) of the camshaft sprocket to the
position shown in the figure.
+There is no indicator on the crankshaft pulley.
+It is not necessary to mark the secondary timing chain for
removal because it can be matched by the link color for
installation. However, the alignment mark on the fuel injec-
tion pump sprocket is difficult to see; mark it if necessary.
7. Remove the chain tensioner.
a. Push the plunger of the chain tensioner, then fix it with a tool
such as a push pin.
b. Using the hexagon wrench (face to face: 5 mm) (SST),
remove the mounting bolts, then remove the chain tensioner.
+A multi-purpose tool may also be used.
JEF351Y
JEF352Y
JEF353Y
JEF354Y
JEF355Y
BASIC SERVICE PROCEDUREYD25DDTi
Electronic Control Fuel Injection Pump
(Cont'd)
EC-3420
7 INSTALL CRANKSHAFT POSITION SENSOR
1. Install crankshaft position sensor (TDC) and temporarily tighten the fixing bolt.
2. Turn crankshaft position sensor (TDC) clockwise until it stops.
3. Tighten the fixing bolt.
SEC247D
cGO TO 8.
8 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-3469.
cINSPECTION END
DTC 0407 CRANK POS SEN (TDC)YD25DDTi
Diagnostic Procedure (Cont'd)
EC-3539
METER AND GAUGES....................................... 3056
System Description .......................................... 3056
Combination Meter/With Tachometer .............. 3057
Combination Meter/Without Tachometer ......... 3058
Schematic/With Tachometer ............................ 3059
Schematic/Without Tachometer ....................... 3060
Construction ..................................................... 3061
Wiring Diagram - METER -/Gasoline Engine
with Tachometer .............................................. 3062
Wiring Diagram - METER -/Gasoline Engine
without Tachometer ......................................... 3064
Wiring Diagram - METER -/LHD Diesel Engine
Models with Tachometer.................................. 3065
Wiring Diagram - METER -/RHD Diesel
Engine Models with Tachometer ..................... 3067
Wiring Diagram - METER -/Diesel Engine
without Tachometer ......................................... 3069
Meter/Gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode ................ 3070
Trouble Diagnoses/With Tachometer .............. 3071
Trouble Diagnoses/Without Tachometer ......... 3076
WARNING LAMPS.............................................. 3081
Schematic/With Tachometer ............................ 3081
Schematic/Without Tachometer ....................... 3082
Wiring Diagram - WARN -/Gasoline Engine
with Tachometer .............................................. 3083
Wiring Diagram - WARN -/Gasoline Engine
without Tachometer ......................................... 3087
Wiring Diagram - WARN -/Diesel Engine with
Tachometer ...................................................... 3091
Wiring Diagram - WARN -/Diesel Engine
without Tachometer ......................................... 3095
A/T INDICATOR................................................... 3100
Wiring Diagram - AT/IND -/RHD Models ......... 3100
Wiring Diagram - CHIME -/LHD Models.......... 3101
Wiring Diagram - CHIME -/RHD Models ......... 3102
FRONT WIPER AND WASHER.......................... 3103
Wiring Diagram - WIPER -/Without Intermittent
for Floor-shift .................................................... 3103
Wiring Diagram - WIPER -/Without Intermittent
for RHD Column-shift Models .......................... 3106
HEADLAMP WASHER........................................ 3108
Wiring Diagram - HLC - ................................... 3108
HORN................................................................... 3109
Wiring Diagram - HORN -................................ 3109
CIGARETTE LIGHTER........................................ 3110
Wiring Diagram - CIGAR - ............................... 3110
CLOCK................................................................. 3111
Wiring Diagram - CLOCK - .............................. 3111
REAR WINDOW DEFOGGER AND MIRROR
DEFOGGER......................................................... 3112
Wiring Diagram - DEF - ................................... 3112
AUDIO.................................................................. 3113
Wiring Diagram - AUDIO -/LHD Models .......... 3113Wiring Diagram - AUDIO -/RHD Models ......... 3114
AUDIO ANTENNA............................................... 3115
Power Antenna/Wiring Diagram - P/ANT - ...... 3115
POWER DOOR MIRROR.................................... 3116
Wiring Diagram - MIRROR -/LHD Models....... 3116
Wiring Diagram - MIRROR -/RHD Models ...... 3117
HEATED SEAT.................................................... 3118
Wiring Diagram - H/SEAT - ............................. 3118
POWER WINDOW............................................... 3120
Schematic/Without Interruption Detection
Function ........................................................... 3120
Schematic/With Interruption Detection
Function ........................................................... 3121
Wiring Diagram - WINDOW -/Without
Interruption Detection Function........................ 3122
Wiring Diagram - WINDOW -/With Interruption
Detection Function ........................................... 3126
Trouble Diagnoses/Without Interruption
Detection Function ........................................... 3130
Trouble Diagnoses/With Interruption Detection
Function ........................................................... 3131
POWER DOOR LOCK......................................... 3133
Wiring Diagram - D/LOCK - ............................. 3133
MULTI-REMOTE CONTROL SYSTEM............... 3135
System Description .......................................... 3135
MULTI-REMOTE CONTROL SYSTEM............... 3136
Wiring Diagram - MULTI - ............................... 3136
Trouble Diagnoses ........................................... 3137
ID Code Entry Procedure ................................ 3139
Remote Controller Battery Replacement ......... 3140
THEFT WARNING SYSTEM............................... 3141
Wiring Diagram - PRWIRE - ............................ 3141
NATS (Nissan Anti-Theft System).................... 3142
Component Parts and Harness Connector
Location............................................................ 3142
System Description .......................................... 3143
System Composition ........................................ 3144
Wiring Diagram - NATS -/LHD Models............ 3145
Wiring Diagram - NATS -/RHD Diesel Engine
Models.............................................................. 3146
CONSULT-II ..................................................... 3147
Trouble Diagnoses ........................................... 3149
How to Replace NATS IMMU .......................... 3160
LOCATION OF ELECTRICAL UNITS................. 3161
Engine Compartment ....................................... 3161
Passenger Compartment ................................. 3162
HARNESS LAYOUT............................................ 3164
Main Harness ................................................... 3164
Engine Room Harness..................................... 3174
Engine Control Harness/KA engine ................. 3182
Engine Control Harness................................... 3184
Engine Harness ............................................... 3185
Alternator Harness ........................................... 3187
Instrument Harness.......................................... 3189
EL-3002
Wiring Diagram Ð CLOCK Ð
GEL430A
CLOCK
EL-3111