1997 MITSUBISHI TRITON Workshop Manual

R
em ark s S
cra tc h es, r u st, s a tu ra te d lin in g m ate ria ls
a nd w ear R
un-o ut o r d rif t E
xce ssiv e r u n-o ut o r d rif t o f th e d is cs w ill in cre ase th e p edal d epre ssio n
r e sis ta nce d ue to p is to n k n ock-b ack. C
hange in th ic kn ess ( p ara lle lis m ) I
f th e th ic kn ess o f th e d is c c h anges, th is w ill c a use p edal p uls a tio n,
s h udderin g a nd s u rg in g. I
n se t o r w arp in g ( fla tn ess) O
ve rh eatin g a nd im pro per h andlin g w hile s e rv ic in g w ill c a use in se t o r
w arp in g.

B
RAKE P ED AL 35100340182
R EM OVA L A ND IN STA LLA TIO N 1
4 N m 2
2 N m6
1 1
8 34
7 1
0
5
2 9
8
R em oval s te p s
1 . S to p la m p s w it c h
2 . B ra ke p edal r e tu rn s p rin g
3 . S plit p in
4 . W ash er
5 . C le vis p in
6 . B ra ke p edal s h aft b olt 7
. B ra ke p edal
8 . B ush in g
9 . P ip e
1 0. P edal p ad
1 1 . P edal s u pport m em ber

M
ASTE R C YLIN DER A ND B RAKE B O OSTE R 35100370150
R EM OVA L A ND IN STA LLA TIO N 1
5 N m 1
4 N m 1
5 N m
6
1 0
9
1
3
2 1
5
55
8
4 1
1 7
1 1
Rem oval s te p s
1 . B ra ke tu be c o nnectio n
2 . B ra ke flu id le ve l s e nso r c o nnecto r
3 . M aste r c ylin der a sse m bly

B Adju stm ent o f c le ara nce b etw een
b ra ke b ooste r p ush r o d a nd p rim ary
p is to n
4 . Vacu um s w it c h c o nnecto r < 4D 56>

A 5. Vacu um h ose ( w it h b uilt - in c h eck
v a lv e )
6 . S plit p in 7
. W ash er
8 . C le vis p in
9 . B ra ke b ooste r
1 0. S eale r
1 1 . Vacu um s w it c h < 4D 56>
C au tio n
D o n ot r e m ove t h e c h eck v alv e f r o m t h e v acu um
h ose. If t h e c h eck v alv e is d efe ctiv e, r e p la ce it
t o geth er w it h t h e v acu um h ose.

C
le ara nce A
s ta ndard v a lv e m m S
in gle b ra ke b
ooste r P
etr o l- p ow ere d v e hic le s 0
.6 5 ± 1 .0 5 b
ooste r D
ie se l- p ow ere d v e hic le s 1
.0 0 ± 1 .4 0 T
a nden b ra ke
b ooste r V
ehic le w hic h b ra ke b ooste r
o f p ow er c ylin der is 1 80 m m
a nd 2 05 m m in e ff e ctiv e
d ia m ete r 0
.9 0 ± 1 .3 0 V
ehic le w hic h b ra ke b ooste r
o f p ow er c ylin der is 2 05 m m
a nd 2 30 m m in e ff e ctiv e
d ia m ete r 0
.7 0 ± 1 .1 0 N
O TE
W hen b ra ke b ooste r n egativ e p re ssu re ( p etr o l- p ow ere d v e hic le s:
± 66.7 k P a, d ie se l- p ow ere d v e hic le s: ± 93.3 k P a) is a pplie d, c le ara nce
v a lu e w ill b eco m e 0 .1 0 ± 0 .5 0 m m.
I f th e c le ara nce is n ot w it h in th e s ta ndard v a lu e r a nge, a dju st
b y c h angin g th e p ush r o d le ngth b y tu rn in g th e s cre w o f
t h e p ush r o d.

1
1
1 3
12
1
4
1
5
2
3
7
8
4
6 1
0 1
1
1 4 1
2 1
3 P
is to n
s to pper b olt

L
O AD S EN SIN G P R O PO RTIO NIN G V A LV E 35100540018
R EM OVA L A ND IN STA LLA TIO N