Page 1049 of 1310
t h e ig nit io n s w it c h .
4 . R ead o ut a d ia g nosis c o de b y o bse rv in g h ow t h e w arn in g
l a m p f la sh es.
A pplic ab le s ys te m s M
PI Eng in e w arn in g la m p A
/T Neutr a l p osit io n in dic a to r la m p A
BS ABS w arn in g la m p T
C L TC L-O FF in dic a to r la m p 0
.5 s e c. 0
.5 s e c. < M PI, A /T >
0 .2 5 s e c. < A BS >
A03X 0114
A
03X 0113 M
B991529
Page 1050 of 1310
t h e ig nit io n s w it c h .
4 . R ead o ut a d ia g nosis c o de b y o bse rv in g h ow t h e w arn in g
l a m p f la sh es.
A pplic ab le s ys te m s M
PI Eng in e w arn in g la m p A
/T Neutr a l p osit io n in dic a to r la m p A
BS ABS w arn in g la m p O
ff 0
.5 s e c. < M PI, A /T >
0 .2 5 s e c. < A BS>
U nit s
s ig nal.
T
ens s ig nal
P ause t im e
3 s e cs.
O
n
O ff 1
.5 s e c.
0.5 s e c. 0
.5 s e c.
P la ce
d iv is io n
2 s e cs. A
03X 0114
A
03X 0113 M
B991529
Page 1051 of 1310
t h e ig nit io n s w it c h .
4 . R ead o ut a d ia g nosis c o de b y o bse rv in g h ow t h e w arn in g
l a m p f la sh es.
A pplic ab le s ys te m s M
PI Eng in e w arn in g la m p A
/T Neutr a l p osit io n in dic a to r la m p A
BS ABS w arn in g la m p 0
.5 s e c. < M PI, A /T >
0 .2 5 s e c. < A BS >
P la ce
d iv is io n 2
s e cs. U
nit s
s ig nal.
T
ens s ig nal
P ause t im e
3 s e cs.
O
n
O ff 1
.5 s e c.
0.5 s e c. 0
.5 s e c.
A03X 0114
A
03X 0113 M
B991529
Page 1052 of 1310
S
ubje ct: C
O RREC TIO N T O T H IC KN ESS O F
D IF FE R EN TIA L C ASE F R IC TIO N D IS C (
E C ,E XP ) L 200
( K 60,7 0) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96E 1 (
E nglis h ) 27-4 8 W
ork sh op M anual C hassis PW TS 96E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96E 1 (G erm an)
Page 1053 of 1310

3
. S epara te d if fe re ntia l c a se ( B ) a nd d if fe re ntia l c a se ( A ), a nd ta ke
o ut th e p arts in sid e. D o n ot c o nfu se th e le ft a nd r ig ht s p rin g
p la te s, s p rin g d is cs, f r ic tio n p la te s a nd f r ic tio n d is cs f o r f u rth er
r e asse m bly . 1
. A rra nge th e tw o ( e ach ) f r ic tio n d is cs a nd f r ic tio n p la te s f o r e ach
s id e, o ne o n to p o f a noth er, a s s h ow n in th e f ig ure , c o m bin in g
t h em s o th at th e d if fe re nce in th ic k n ess b etw een th e le ft a nd th e
r ig ht is th e s ta ndard v a lu e.
S
ta n dard v alu e: 0 - 0 .0 5 m m
N O TE
T w o ty p es o f r e pla ce m ent p arts a re a va ila ble :
F ric tio n d is c ( w it h th ic k n esse s o f 1 .0 m m a nd 1 .7 m m )
F ric tio n p la te ( w it h th ic k n esse s o f 1 .7 5 m m a nd 1 .8 5 m m) 2
. P la ce th e s p rin g p la te s to geth er a s s h ow n in th e illu str a tio n, a nd
u se a m ic ro m ete r to m easu re th e th ic k n ess. P la ce th e p arts
t o geth er in th e c o m bin atio n th at g iv e s th e le ast d if fe re nce in
t h ic k n ess b etw een th e tw o s e ts .
N O TE
I f r e pla cin g w it h n ew p arts , th e th ic k n ess o f th e s p rin g p la te s
s h ould b e 1 .7 5 m m.
Page 1054 of 1310
S
ubje ct: C
O RREC TIO N O F P AR T N UM BER O F P IN IO N
H EIG HT G AU G E S ET’S C O M PO NEN T P AR T (
E C ,E XP )L 200
( K 60,7 0) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96E 1 (
E nglis h ) 26-7 , 5 1 W
ork sh op M anual C hassis PW TS 96E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96E 1 (G erm an)
Page 1055 of 1310
M
B991116 Adapte r Support o f f r o nt d if fe re ntia l c a rrie r
a sse m bly M
B990810 Sid e b earin g p ulle r Rem ova l o f s id e b earin g in ner
r a ce M
B990811 Dif fe re ntia l s id e
b earin g c a p M
B990850 End y o ke h old er Rem ova l a nd in sta lla tio n o f
c o m panio n f la nge M
B990339 Bearin g p ulle r Rem ova l o f d riv e p in io n f r o nt
b earin g in ner r a ce M
B990648 Bearin g r e m ove r M
B990901
A :
M B990904
B :
M B990552 P
in io n h eig ht
g auge s e t
A :
Driv e p in io n
g auge
a sse m bly
B :
Cylin der g auge •
In sp ectio n o f d riv e p in io n
r o ta tio n s ta rtin g to rq ue
• Measu re m ent o f d riv e p in io n
h eig ht M
B990685 Torq ue w re nch Measu re m ent o f d riv e p in io n
h eig ht M
B991171
A :
M B991171 P
in io n h eig ht
g auge s e t
A :
Cylin der g auge M
easu re m ent o f d riv e p in io n
h eig ht
Page 1056 of 1310

S
ta n dard v alu e:
N O TE
T he s p ecia l to ol c a nnot b e tu rn ed a f u ll r e vo lu tio n, s o tu rn it
s e ve ra l tim es w it h in th e r a nge o f m ove m ent to r u n in th e b earin g,
a nd th en m easu re th e r o ta tio n to rq ue.
4 . Cle an th e s id e b earin g h ub. 5
. In sta ll th e s p ecia l to ols to th e s id e b earin g h ub o f th e g ear c a rrie r,
a nd th en in sta ll th e b earin g c a p.
N O TE
A lw ays c h eck th at th e n otc h is in th e s h ow n p osit io n a nd th at th e
s p ecia l to ols a re to uch in g f ir m ly a gain st th e s id e b earin g h ub.
6 . Use a th ic k n ess g auge to m easu re th e c le ara nce ( A ) b etw een
t h e s p ecia l to ols . 7
. Rem ove th e s p ecia l to ols ( M B991170, M B990904)
8 . Use a m ic ro m ete r to m easu re th e s p ecia l to ol in th e p la ce s ( B ,C )
s h ow n in th e illu str a tio n 9
. In sta ll th e b earin g c a p, a nd th en u se a c ylin der g auge a nd
m ic ro m ete r to m easu re th e in sid e d ia m ete r ( D ) o f th e b earin g
c a p a s s h ow n in th e illu str a tio n
1 0. C alc u la te th e th ic k n ess ( E ) o f th e r e quir e d d riv e p in io n f r o nt s h im
b y th e f o llo w in g f o rm ula , a nd th en s e le ct a s h im w hic h m ost
c lo se ly m atc h es th is th ic k n ess.
E = A + B + C -1 /2 D -9 1.0 N
ew None ( W it h a nti-
r u st a gent) 0
.5 - 0 .7 N m N
ew o r r e usin g Gear o il a pplie d 0.3 - 0 .4 N m