1997 MITSUBISHI TRITON Workshop Manual

S
ig nal N
orm al c o ndit io n 1
± B ody e arth F
ro nt- le ft s o le noid v a lv e ( O UT s id e) 2
.2 W R
ear s o le noid v a lv e ( O UT s id e) 2
.2 W R
ear s o le noid v a lv e ( IN s id e) 5
.0 W F
ro nt- le ft w heel s p eed s e nso r ( + w ir e ) 1
.2 ± 1 .4 k W R
ear-rig ht w heel s p eed s e nso r ( + w ir e ) 1
.2 ± 1 .4 k W R
ear-le ft w heel s p eed s e nso r ( + w ir e ) 1
.2 ± 1 .4 k W F
ro nt- rig ht w heel s p eed s e nso r ( + w ir e ) 1
.2 ± 1 .4 k W F
ro nt- le ft s o le noid v a lv e ( IN s id e) 5
.0 W A
BS-E C U e arth C
ontin uit y 1
6 ± B ody e arth 2
5 ± B ody e arth 3
9 ± 4 3 I
d le -u p s o le noid v a lv e 3
7 ± 4 4 W F
ro nt- rig ht s o le noid v a lv e ( O UT s id e) 2
.2 W A
BS-E C U e arth C
ontin uit y 4
8 ± B ody e arth V
alv e r e la y m onit o r in put C
ontin uit y 4
9 ± B ody e arth M
oto r m onit o r C
ontin uit y 5
2 ± B ody e arth F
ro nt- rig ht s o le noid v a lv e ( IN s id e) 5
.0 W

O
N-V EH IC LE S ER VIC E 35200150108
B LE ED IN G
C au tio n
U se t h e s p ecif ie d b ra ke f lu id . A vo id u sin g a m ix tu re o f
t h e s p ecif ie d b ra ke f lu id a n d o th er f lu id .
S pecif ie d b ra ke f lu id : D O T3 o r D O T4
M ASTE R C YLIN DER B LE ED IN G
T he m aste r c ylin der u se d h as n o c h eck v a lv e , s o if b le edin g
i s c a rrie d o ut b y th e fo llo w in g p ro ce dure , b le edin g o f a ir fr o m
t h e b ra ke p ip elin e w ill b eco m e e asie r. ( W hen b ra ke flu id is
n ot c o nta in ed in th e m aste r c ylin der. )
( 1 ) Fill th e r e se rv e ta nk w it h b ra ke flu id .
( 2 ) Keep th e b ra ke p edal d epre sse d.
( 3 ) Have a noth er p ers o n c o ve r th e m aste r c ylin der o utle t
w it h a fin ger.
( 4 ) W it h th e o utle t s till c lo se d, r e le ase th e b ra ke p edal.
( 5 ) Repeat s te ps ( 2 ) ± (4 ) th re e o r fo ur tim es to fill th e in sid e
o f th e m aste r c ylin der w it h b ra ke flu id .
B RAKE P IP E L IN E B LE ED IN G
S ta rt th e e ngin e a nd b le ed th e a ir in th e s e quence s h ow n
i n th e fig ure .
C au tio n
B e s u re t o in sta ll a f ilt e r t o t h e m aste r c ylin der r e serv o ir
t a n k w hen s u pply in g b ra ke f lu id .
D IS C B RAKE P A D C HEC K A ND R EPLA CEM EN T
3 5200280012
N O TE
T he b ra ke p ads h ave w ear in dic a to rs th at c o nta ct th e b ra ke
d is c w hen th e b ra ke p ad th ic kn ess b eco m es 2 m m, a nd e m it
a s q uealin g s o und to w arn th e d riv e r.
1 . Check b ra ke p ad th ic kn ess th ro ugh c a lip er b ody c h eck
p ort.
S ta n dard v alu e: 1 0 m m
L im it : 2 .0 m m
C au tio n
1 . When t h e lim it is e xceed ed , r e p la ce t h e p ad s a t
b oth s id es, a n d a ls o t h e b ra ke p ad s f o r t h e w heels
o n t h e o pposit e s id e a t t h e s am e t im e.
2 . If t h ere is a s ig nif ic an t d if fe re n ce in t h e
t h ic kn esses o f t h e p ad s o n t h e le ft a n d r ig ht s id es,
c h eck t h e s lid in g c o ndit io n o f t h e p is to n, l o ck
p in a n d g uid e p in .

F
ro nt le ft F
ro nt
r ig ht R
ear le ft R
ear
r ig ht T
e rm in al N 7 1
0 9 8
N
o. 2
0 2
3 2
2 2
1

P
ro bable c a use s R
em edy T
o o s m all o r z e ro w ave fo rm
a m plit u de F
ault y w heel s p eed s e nso r R
epla ce s e nso r W
ave fo rm a m plit u de flu ctu ate s
e xce ssiv e ly ( th is is n o p ro ble m if
t h e m in im um a m plit u de is 1 00 m V
o r m ore ) A
xle h ub e cce ntr ic o r w it h la rg e r u nout R
epla ce h ub N
ois y o r d is tu rb ed w ave fo rm O
pen c ir c u it in s e nso r R
epla ce s e nso r O
pen c ir c u it in h arn ess C
orre ct h arn ess I
n co rre ctly m ounte d w heel s p eed s e nso r M
ount c o rre ctly R
oto r w it h m is sin g o r d am aged te eth R
epla ce r o to r W
hen id lin g ( 5 ± 6 k m /h ),
1 st g ear ( m anual tr a ns-
m is sio n) o r D r a nge ( a uto -
m atic tr a nsm is sio n) 1
0.0 m s/D IV 1 V /D IV

7
85 ± 981 N R
ear w heel 2
94 ± 490 N

O
pera tio n J
u dgem ent
± N orm al J
u dgem ent
± A bnorm al P
ro bable c a use R
em edy 0
1 (
1 ) Depre ss b ra ke p edal
t o lo ck w heel.
( 2 ) Usin g th e M UT-I I , s
e le ct th e wheel to be B
ra ke fo rc e
r e le ase d fo r
4 s e co nds a
fte r lo ckin g W
heel d oes n ot
l o ck w hen b ra ke
p edal is d epre sse d. C
lo gged b ra ke lin e
o th er th an h yd ra ulic
u nit C
heck a nd c le an
b ra ke lin e 0
2 s
e le ct t
h e w
heel t
o b
e w
heel manually to a
fte r l
o ckin g C
lo gged h yd ra ulic
c ir c u it in h yd ra ulic
u nit R
epla ce h yd ra ulic
u nit a sse m bly 0
3 w
heel m
anually t
o B
ra ke fo rc e is n ot
r e le ase d I
n co rre ct h yd ra ulic
u nit b ra ke tu be
c o nnectio n C
onnect c o rre ctly H
yd ra ulic u nit
s o le noid v a lv e n ot
f u nctio nin g c o rre ctly R
epla ce h yd ra ulic
u nit a sse m bly M
easu re m ent
t e rm in als R
esis ta nce b etw een
t e rm in als . F
ro nt IN ( rig ht s id e) 1
± 5 o r 1 0 5
.0 W 2
± 5 o r 1 0 R
ear IN 3
± 5 o r 1 0 F
ro nt O UT ( rig ht s id e) 6
± 5 o r 1 0 2
.2 W 7
± 5 o r 1 0 R
ear O UT 8
± 5 o r 1 0

T
e rm in al N o. 1 3 4 5
P
ow er is n ot s u pplie d P
ow er is s u pplie d T
e rm in al N o. 1 2 3 5 6
P
ow er is n ot s u pplie d P
ow er is s u pplie d E
xcep t d ie sel- p ow ere d v eh ic le s-L .H . V
alv e r e la y V
alv e r e la y
c o nnecto r M
oto r r e la y
c o nnecto r M
oto r r e la y V
alv e r e la y F
usib le lin k

M
ASTE R C YLIN DER A ND B RAKE B O OSTE R 35200400159
R EM OVA L A ND IN STA LLA TIO N <
4D 56 ± L .H .
d riv e v eh ic le s> <
4D 56 ± R .H .
d riv e v eh ic le s> 1
4 N m
R em oval s te p s
1 . B ra ke tu be c o nnectio n
2 . B ra ke flu id le ve l s e nso r c o nnecto r
3 . M aste r c ylin der a sse m bly

B Adju stm ent o f c le ara nce b etw een
b ra ke b ooste r p ush r o d a nd p rim ary
p is to n
4 . Vacu um s w it c h c o nnecto r < 4D 56>

A 5. Vacu um h ose ( W it h b uilt - in c h eck
v a lv e )
6 . S plit p in 7
. W ash er
8 . C le vis p in
9 . B ra ke b ooste r
1 0. S eale r
1 1 . Vacu um s w it c h < 4D 56>
C au tio n
T he c h eck v alv e s h ould n ot b e r e m oved f r o m t h e
v acu um h ose. If t h e c h eck v alv e is d efe ctiv e, r e p la ce
i t t o geth er w it h t h e v acu um h ose.