MPI ± General Information13A-4
OTHER CONTROL FUNCTIONS
1. Fuel Pump Control
Turns the fuel pump relay ON so that current
is supplied to the fuel pump while the engine
is cranking or running.
2. A/C Relay Control
Turns the compressor clutch of the A/C
ON and OFF.3. Purge Control Solenoid Valve Control
Refer to GROUP 17.
4. EGR Control Solenoid Valve Control
Refer to GROUP 17.
GENERAL SPECIFICATIONS
ItemsSpecifications
Throttle bodyThrottle bore mm54
Throttle position sensorVariable resistor type
Idle speed control servoStepper motor type
(Stepper motor type by-pass air control system with the air
volume limiter)
Idle position switchRotary contact type, within throttle position sensor
Engine-ECUIdentification model No.E2T64271 <4G63 - Vehicles without immobilizer system>
E2T64277 <4G63 - Vehicles with immobilizer system>
E2T64272 <4G64 - Vehicles without immobilizer system>
E2T64276 <4G64 - Vehicles with immobilizer system>
SensorsAir flow sensorKarman vortex type
Barometric pressure sensorSemiconductor type
Intake air temperature sensorThermistor type
Engine coolant temperature sensorThermistor type
Oxygen sensorZirconia type
Vehicle speed sensorMagnetic resistive element type
Top dead centre sensorHall element type
Crank angle sensorHall element type
Power steering fluid pressure switchContact switch type
ActuatorsControl relay typeContact switch type
Fuel pump relay typeContact switch type
Injector type and numberElectromagnetic type, 4
Injector identification markCDH275
EGR control solenoid valveDuty cycle type solenoid valve
Purge control solenoid valveON/OFF type solenoid valve
Fuel pressure
regulatorRegulator pressure kPa328
MPI ± Troubleshooting13A-9
Engine warning lamp inspection items
Engine-ECU
Oxygen sensor
Air flow sensor
Intake air temperature sensor
Throttle position sensor
Engine coolant temperature sensor
Crank angle sensor
Top dead centre sensor
Barometric pressure sensor
Ignition timing adjustment signal
Injector
Immobilizer system
Caution
Engine warning lamp will come on even when terminal
for ignition timing adjustment is short-circuited.
Therefore, it is not abnormal that the lamp comes
on even when terminal for ignition timing adjustment
is short-circuited at the time of ignition timing
adjustment.
METHOD OF READING AND ERASING DIAGNOSIS
CODES
Refer to GROUP 00 ± How to Use Troubleshooting/Inspection
Service Points.
INSPECTION USING MUT-II DATA LIST AND
ACTUATOR TESTING
1. Carry out inspection by means of the data list and the
actuator test function.
If there is an abnormality, check and repair the chassis
harnesses and components.
2. After repairing, re-check using the MUT-II and check that
the abnormal input and output have returned to normal
as a result of the repairs.
3. Erase the diagnosis code memory.
4. Remove the MUT-II.
5. Start the engine again and carry out a road test to confirm
that the problem has disappeared.
MPI ± Troubleshooting13A-10
FAIL-SAFE FUNCTION REFERENCE TABLE13100910190
When the main sensor malfunctions are detected by the diagnosis function, the vehicle is controlled
by means of the pre-set control logic to maintain safe conditions for driving.
Malfunctioning itemControl contents during malfunction
Air flow sensor1. Uses the throttle position sensor signal and engine speed signal (crank angle sensor
signal) to take reading of the basic injector drive time and basic ignition timing from
the pre-set mapping.
2. Fixes the ISC servo in the appointed position so idle control is not performed.
Intake air temperature
sensorControls as if the intake air temperature is 25C.
Throttle position
sensor (TPS)No increase in fuel injection amount during acceleration due to the throttle position sensor
signal.
Engine coolant
temperature sensorControls as if the engine coolant temperature is 80C.
Top dead centre
sensorInjects fuel to all cylinders simultaneously.
(However, after the ignition switch is turned to ON, the No. 1 cylinder top dead centre is not
detected at all.)
Barometric pressure
sensorControls as if the barometric pressure is 101 kPa.
Oxygen sensorAir/fuel ratio feedback control (closed loop control) is not performed.
INSPECTION CHART FOR DIAGNOSIS CODES13100870214
Code No.Diagnosis itemReference page
11Oxygen sensor system13A-11
12Air flow sensor system13A-12
13Intake air temperature sensor system13A-12
14Throttle position sensor system13A-13
21Engine coolant temperature sensor system13A-14
22Crank angle sensor system13A-15
23Top dead centre sensor system13A-16
24Vehicle speed sensor system13A-17
25Barometric pressure sensor system13A-18
36*Ignition timing adjustment signal system13A-19
41Injector system13A-19
54Immobilizer system13A-20
NOTE
*: Malfunction code No. 36 is not memorized.
MPI ± Troubleshooting13A-20
Code No.54 Immobilizer systemProbable cause
Range of Check
Ignition switch: ON
Set Conditions
Improper communication between the engine-ECU and immobilizer-ECURadio interference of ID codes
Incorrect ID code
Malfunction of harness or connector
Malfunction of immobilizer-ECU
Malfunction of engine-ECU
NOTE
(1) If the ignition switches are close each other when starting the engine, radio interference may cause
this code to be displayed.
(2) This code may be displayed when registering the key ID code.
No
Is there another ignition key near the ignition key that is inserted
in the ignition switch?Ye sRemove the extra ignition key.
NGCheck trouble symptom.
Is a diagnosis code output from the immobilizer-ECU?Ye sCheck the immobilizer system. (Refer to GROUP 54 ± Ignition
Switch and Immobilizer System.)
No
Check the following connectors.
C-19, C-36, C-50NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire between the engine-ECU and the immobiliz-
er-ECU.OKReplace the immobilizer-ECU.
NG
Check trouble symptom.NG
RepairNG
Replace the engine-ECU.
MPI ± Troubleshooting13A-24
INSPECTION PROCEDURE 2
MUT-II communication with engine-ECU is impossible.
Probable cause
One of the following causes may be suspected.
No power supply to engine-ECU.
Defective earth circuit of engine-ECU.
Defective engine-ECU.
Improper communication line between engine-ECU and MUT-II
Malfunction of engine-ECU power supply circuit
Malfunction of engine-ECU
Open circuit between engine-ECU and diagnosis
connector
Malfunction of engine-ECU power supply circuit
Malfunction of engine-ECU
Malfunction of immobilizer-ECU
Open circuit between immobilizer-ECU and diagnosis
connector
Open circuit between engine-ECU and immobilizer-
ECU
OK
Ye s
NG
Check the following connector. C-19NG
Repair
Check trouble symptom.
NG
Check the harness wire between engine-ECU and diagnosis con-
nector.OKCheck the harness wire
between engine-ECU and
earth.NG
Repair
OK
Check the power supply and ignition switch-IG system. (Refer to
P.13A-39, INSPECTION PROCEDURE 23.)
Repair
OKCheck the harness wire
between engine-ECU and
earth.NG
Repair
OK
Check the power supply and ignition switch-IG system. (Refer to
P.13A-39, INSPECTION PROCEDURE 23.)
NG
Check the harness wire between engine-ECU and immobilizer-
ECU.
OK
Check trouble symptom.
Check the following connectors. C-19, C-36NG
Repair
Is communication possible between the MUT-II and the immobilizer-
ECU?NoCheck the diagnosis line between the immobilizer-ECU and the
MUT-II, and repair if necessary. (Refer to GROUP 54 ± Ignition
Key and Immobilizer.)
NG
Repair
MPI ± Troubleshooting13A-26
INSPECTION PROCEDURE 5
No initial combustion (starting impossible)
Probable cause
In cases such as the above, the cause is probably that a spark plug is defective,
or that the supply of fuel to the combustion chamber is defective.
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel.Malfunction of the ignition system
Malfunction of the fuel pump system
Malfunction of the injectors
Malfunction of the engine-ECU
Malfunction of the immobilizer system
Foreign materials in fuel
Check battery voltage when cranking.
OK:8 V or higherNGCheck the battery. (Refer to GROUP 54 ± Battery.)
OK
Is immobilizer-ECU diagnosis code displayed?
(Refer to GROUP 54 ± Ignition Key and Immobilizer.)
No
MUT-II: Inspection of no initial combustion.
(Refer to P.13A-47, INSPECTION PROCEDURE 34.)
OK
Can any sound be heard from the injectors when cranking?NGCheck the injector system. (Refer to P.13A-19, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
Ignition system: Inspection of no initial combustion.
(Refer to P.13A-47, INSPECTION PROCEDURE 35.)
OK
Check the following items.
Check the ignition coil, spark plugs, spark plug cables. (Refer to GROUP 16 ± On-vehicle service.)
Check if the injectors are clogged.
Check if foreign materials (water, alcohol, etc.) got into fuel.
Check the compression pressure.
Check the immobilizer system. (Refer to GROUP 54 ± Ignition Key and Immobilizer.)
MPI ± Troubleshooting13A-41
INSPECTION PROCEDURE 26
Ignition switch-ST system
Probable cause
The ignition switch-ST inputs a HIGH signal to the engine-ECU while the engine is
cranking.
The engine-ECU controls fuel injection, etc. during starting based on this input.Malfunction of ignition switch
Improper connector contact, open circuit or
short-circuited harness wire
Malfunction of the engine-ECU
Check the harness wire between the engine-ECU connector (termi-
nal No.71) and earth, and repair if necessary.
Measure at the engine-ECU connector C-51.
Disconnect the connector, and measure at the harness side.
1. Voltage between 51 and earth (Ignition switch: START)
OK:8V or more
2. Continuity between 71 and earth
OK:Continuity1. NGCheck the following
connector. C-51NG
Repair
OK
Check trouble symptom.
NG
Check harness wire be-
tween the engine-ECU
and ignition switch con-
nector.NG
Repair
OK
Check the ignition switch.
(Refer to GROUP 54 ± Ignition Switch and Immobilizer system.)
OK
Check the following
connector. C-51NG
Repair
OK
Check trouble symptom.
NG
Replace the engine-ECU.
2. NG