1997 MITSUBISHI TRITON Workshop Manual

S
ubje ct:
CO RREC TIO N O F P AR T N UM BER O F P IN IO N
H EIG HT G AU G E S ET’S C O M PO NEN T P AR T
( R EVIS ED ) (
E C ,E XP ) L 200
( K 00) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96 E 1 (
E nglis h ) 26-7 , 5 1 W
ork sh op M anu al C ha ssis PW TS 96 E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96 E 1 (G erm an )

M
B9911 16 Ada pte r Sup port o f f r o nt d if fe re ntia l
c a rrie r a sse m bly M
B9908 10 Sid e b earin g p ulle r Rem ova l o f s id e b e arin g in ner
r a ce M
B9908 11 Dif fe re ntia l s id e
b earin g c a p M
B9908 50 End y o ke h o ld er Rem ova l a nd in sta ll a tio n o f
c o m panio n f la n ge M
B9903 39 Bearin g p u lle r Rem ova l o f d riv e p in io n f r o nt
b earin g in n er r a ce M
B9906 48 Bearin g r e m ove r M
B9909 01
A :
M B9909 04
B :
M B9905 52 P
in io n h eig ht
g aug e s e t
A :
Driv e p in io n
g aug e
a sse m bly
B :
Cylin der g aug e •
In sp ectio n o f d riv e p in io n
r o ta tio n s ta rtin g to rq ue
• Measu re m ent o f d riv e p in io n
h eig ht M
B9906 85 Torq ue w re nch Measu re m ent o f d riv e p in io n
h eig ht M
B9911 71
A :
M B9911 71 P
in io n h eig ht
g aug e s e t
A :
Cylin der g aug e M
easu re m ent o f d riv e p in io n
h eig ht <
D ele te d >
< A dded > <
A dded >
<
D ele te d >

S
ta n dard v alu e:
N O TE
T he s p ecia l t o o l c a n not b e tu rn ed a f u ll r e vo lu tio n, s o tu rn it
s e ve ra l tim es w it h in t h e r a nge o f m ove m ent to r u n in th e b e arin g,
a nd t h en m easu re th e r o ta tio n t o rq ue . 4
. Cle a n th e s id e b earin g h ub. 5
. In sta ll th e s p ecia l to o ls to t h e s id e b earin g h u b o f th e g ear
c a rrie r, a n d th en in sta ll t h e b earin g c a p.
N O TE
A lw ays c h eck th at th e n otc h is in th e s h o w n p osit io n a nd t h at th e
s p ecia l to o ls a re to uch in g f ir m ly a gain st th e s id e b e arin g h ub.
6 . Use a th ic k n ess g auge t o m easu re th e c le ara nce ( A ) b e tw een
t h e s p ecia l to o ls . 7
. Rem ove th e s p ecia l t o ols ( M B9911 70, M B990 90 4)
8 . Use a m ic ro m ete r to m easu re th e s p ecia l to o l in th e p la ce s ( B ,C )
s h o w n in t h e il lu str a tio n 9
. In sta ll th e b earin g c a p , a n d th en u se a c ylin d er g a uge a n d
m ic ro m ete r to m easu re th e in sid e d ia m ete r ( D ) o f th e b e arin g
c a p a s s h o w n in th e ill u str a tio n
1 0. C alc u la te th e th ic k n ess ( E ) o f th e r e quir e d d riv e p in io n f r o nt s h im
b y t h e f o llo w in g f o rm ula , a nd t h en s e le ct a s h im w hic h m ost
c lo se ly m atc h es th is th ic k n ess.
E = A + B + C -1 /2 D -9 1.0 N
ew None ( W it h a nti-
r u st a gen t) 0
.5 - 0 .7 N m N
ew o r r e usin g Gear o il a pp lie d 0.3 - 0 .4 N m

S
ubje ct:
NEW S ER VIC E P R O CED URE F O R P O W ER
S TE ER IN G G EA R BO X (
E C ,E XP ) L 200
( K 00) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96 E 1 (
E nglis h ) 37A -3 -~ 6, 2 8-3 4 W
ork sh op M anu al C HASS IS PW TS 96 E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96 E 1 (G erm an ) ’
9 5 P AJE R O P
W JE 9086 -F (
E nglis h ) 37-3 , 4 , 6 , 2 5 -3 2 W
ork sh op M anu al C HASS IS PW JF 90 88-F (F re nch ) P
W JG 90 89 -F (G erm an ) P
W JD 909 0-F (D utc h ) P
W JW 909 1-F (S w edis h ) ’
9 5 M ONTE R O
W ork sh op M anu al C HASS IS P
W JS 9087 -F (S panis h )

2
SERIVICE SPECIFICATIONS
ItemsStandard value Limit
With engine running - 50Steering W heel free play mm
With engine stopped 10 or less -
Inner wheel 33°55’-36°55’ -2W D
Outer wheel 30°57’ -
Inner wheel 29°40’-32°40’ -
Steering angle
4W D
Outer wheel 29°30’
Steering gear backlash mm - 0.5
Variation of tie rod end ball joint shaft direction mm - 1.5
Tie rod end ball joint starting torque Nm 3.0 -
Steering gear oil level mm 22 -
4G6 750 ± 100 -Engine idle speed r/min
4D56 750 ± 100 -
Stationairy steering effort N 39.2 or less -
Oil pump relief pressure 8.3 - 9.0 -
Pressure under no-load conditions 0.8 - 1.0 -
Oil pump
pressure MPa
Steering gear retention hydraulic pressure 8.3 - 9.0 -
OFF →
ON 1.5 – 2.0 -Oil pressure switch operating pressure Mpa
ON →
OFF 0.7 – 1.2 -
Mainshaft starting torque Nm 0.49 – 0.78 -
Cross-shaft axial play mm 0.05 or less -
<2WD> 0.98 – 1.47 -Mainshaft total starting torque Nm
<4WD> 0.69 – 1.28 -
Pitman arm ball joint starting torque Nm 0.5 – 1.5 -
Mainshaft axial play mm 0.03 or less -
Backlash between ball groove of rack piston and balls mm - 0.05
2WD 8.8 – 30 -Idler arm sliding resistance N
4WD 2.4 – 16 -
STEERING – Service Specifications37A-3
37100030021

M
anu al s te erin g g ear o il Hyp oid g e ar o il A PI G L-4 h ig her S AE80 0.2 1 P
ow er s te erin g f lu id Auto m atic tr a nsm is sio n f lu id D EX R O N o r
D EX R O N II 0
.8 S
ea l r
ig g ,
r a ck p is to n, m ain sh aft ;
c ro ss-s h aft,
b earin g ,
O -rin g, o il s e a l, v a n e A
uto m atic tr a nsm is sio n f lu id D EX R O N o r
D EX R O N II A
s r e qu ir e d C
ove r a sse m bly in sta lla tio n h o le
A dju stin g b olt , s e a l b o lt , p ack in g,
a dju stin g s h im , d ust c o ve r lip f o r b a ll
j o in t 3
M A TD P art N o. 8 6 63 o r e qu iv a le nt Sem i- d ry in g s e a la n t M
B9909 48 Lin ka ge jo in t
g aug e B
all jo in t v a ria tio n c h eck f o r s h aft d ir e ctio n M
B9911 13 o r
M B9906 35 S
te erin g lin ka ge
p ulle r D
is co nnectio n o f b a ll jo in t M
B9906 85
M B9911 51 T
orq ue w re nch •
Measu re m ent o f th e b a ll jo in t s ta rtin g
t o rq ue
• Measu re m ent o f th e s h aft p re lo ad
• Measu re m ent o f th e m ain sh aft s ta rtin g
t o rq ue M
B9903 26 Pre lo ad s o ck e t Measu re m ent o f th e b a ll jo in t s ta rtin g to rq ue M
B9909 93 o r
M B9912 17 P
ow er s te erin g
o il p re ssu re
g aug e a dapte r
( p um p s id e) M
easu re m ent o f o il p re ssu re

M
B9909 94 Pow er s te erin g
o il p re ssu re
g aug e a dapte r
( h ose s id e) M
easu re m ent o f o il p re ssu re M
B9906 62 O
il p re ssu re
g aug e a sse m bly M
B9908 03 S
te erin g w he el
p ulle r D
is co nnectio n o f th e s te erin g w hee l M
B9910 06 o r
M B9902 28 P
re lo ad s o ck e t
Measu re m ent o f th e m ain sh aft to ta l s ta rtin g
t o rq ue M
B9907 76 Fro nt a xle b ase In sta lla tio n o f d ust c o ve r f o r tie r o d e nd b all
j o in t M
B9906 28 S
na p r in g p li e rs To r e m ove a n d in sta ll th e s n a p r in g o f th e
p ulle y a se m bly M
B9909 25 B
earin g a nd o il
s e al in sta lle r s e t I
n sta lla tio n o f th e o il s e a l a n d b earin g
( R efe r to G RO UP 2 6 – S pecia l to ols ) M
B9909 15 P
it m an a rm
p ulle r R
em ova l o f th e p it m an a rm M
B9913 67 Specia l s p an ner Rem ova l a nd in sta ll a tio n o f th e lo ck n ut

M
B9913 94 P
in s e t Rem ova l a nd in sta ll a tio n o f th e lo ck n ut M
B9912 03 O
il s e a l &
b earin g in sta ll e r T
o p re ss in th e v a lv e h ousin g o il s e a l a n d
b earin g M
B9909 56 Need le b earin g
i n sta lle r M
B9911 72 A
da pte r T
o p re ss in th e d riv e s h aft a sse m bly M
B9907 67 E
nd y o rk h old er M
B9987 19 o r
M D99 875 4 C
ra nksh aft p ulle y
h old er p in S
ecu rin g t h e d riv e p ulle y