1994 JAGUAR XJ6 Workshop Manual

Body Components & Trim d-!P
13.2
13.2.1 Doors, Description
Doors are of welded, mild steel frames welded to the door panels; sponge rubber primary and secondary seals are
mounted on the doors. Internal insulation is provided by a foam water shedder attached to the door by press fitting and doublesided adhesive tape.
Front and rear door armrests are attached to supports riveted to each door frame; the attaching screws are fitted
with access covers. Upper and lower trim pads and a door pocket are attached to each of the doors by clips and screws. multi-plug connectors are used to provide a means of connecting the guard lamps, window lift switches and loud- speakers, external mirror and regulator (front doors only), which are housed within the doors.
Central locking is provided subject to market variations: Dead Locking for UK
/ Europe and Driver only unlock for N America. Door locks are eight disc, bayonet fixing, barrels with integral lock / unlock switches. Keys include ‘in-key’
transponders which are programmed to the vehicle via the Jaguar Diagnostic System also operate the engine immobi
- lisation system.
CAUTION: When removing the door panel water shedder, a foam membrane attached to each door panel by a com- bination of pressfitting (upper area) and bydouble-sided tape (bottom area), it is important that the shed- der is refitted correctly to maintain the water seal.
It is advisable not to disturb the bottom (taped) portion of the water shedder unless absolutely necessary
- it is possible to unclip the top of the shedder and bend it over to gain access to the inner panel.
If
it is necessary to disturb the bottom attachment, eg to remove the water shedder from the door panel,
the existing water shedder must be discarded and a new one fitted to ensure that the seal is maintained.
On refitting, the new water shedder should be pressed onto the door panel at the top and then the adhes- ive tape backing strip peeled off to enable the shedder to be pressed home at the bottom.
DOORS AND FUEL FILLER FLAP
13.2.2 front and Rear Door Trim Pad Veneer Panel,
Renew
SRO 76.47.11
76.47.12
. Reposition the inner door handle. See Fig. 1.
Remove the inner handle escutcheon plate blanking plate.
Undo and remove the inner handle escutcheon plate se-
. Remove the plate and gasket.
. Carefully Undo and remove the veneer panel.
Undo and remove the retaining clip securing screws.
. Remove the retaining clip assemblies.
9 Place the veneer panel aside.
Place the new veneer panel to the front.
Fit the retaining clip assemblies.
. Fit and tighten the retaining clip securing screws.
. Fit and fully seat the veneer panel to the door.
. Reposition the inner door handle.
. Fit the gasket and plate over the inner door handle.
. Fit and tighten the escutcheon plate securing screw.
. Refit the blanking plate.
curing
screw.
Fig.
1
0
0
0
0
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Body Components & Trim
13.2.3 Rear
Door Upper Trim Pad - Remove For Access
And Refit
SRO 76.34.05/90
. Remove the rear door trim pad veneer panel, see sub-sec-
9 Undo and remove the upper trim panel securing screws.
. Lift to release the panel from the door mounting and re-
. Fit the trim pad and fully seat on the door mounting posi-
. Fit and tighten the trim pad securing screws.
. Refit the veneer panel.
tion
13.2.2.
move
the panel.
tion.
13.2.4
SRO 76.34.05
. Remove the rear door trim pad veneer panel, see sub-sec-
. Undo and remove the upper trim panel securing screws.
. Lift the panel to release from the door mounting and re-
. Undo and remove the chrome strip securing screws.
. Remove the chrome strip.
Undo and remove the top channel securing nuts.
. Displace and remove the top channel assembly.
. Place the trim pad aside.
. Place new trim pad to the front.
. Fit the upper channel to the trim pad.
. Fit and tighten the channel securing nuts.
. Fit the chrome strip.
. Fit and tighten the chrome strip securing screws.
Fit the trim pad and fully seat on the door mounting posi-
. Fit and tighten the trim pad securing screws.
. Refit the veneer panel.
Rear Door Upper Trim Pad, Renew
tion 13.2.2.
move the panel.
tion.
13.2.5 Rear Door Window Lift Switch Veneer Panel,
Renew
SRO 76.47.34 0
. Displace and remove the window lift assembly end cover
9 Undoand removetheveneer panel to switch assemblyse-
. Displace and remove the veneer panel from the forward
trim pad, Fig. 2.
curing screw.
securing clip. Place panel aside.
clip.
. Fit and fully seat new veneer panel to the forward securing
. Fit and fully tighten the panel securing screw.
. Fit and fully seat the switch assembly end trim pad.
Fig. 1
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Body Components & Trim -
13.2.6
SRO 76.34.06/90
Remove the rear door armrest, see sub-section 13.2.8.
From inside the door pocket, release the puddle lamp (1
. Disconnect the multi-plugs (1 Fig. 2) and removethe lamp.
. Carefully displace the trim pad (2 Fig. 1) from the door re-
. Displace trim pad from the upper retaining tang (3 Fig. 1).
Disconnect the door speaker multi-plug (2 Fig. 2) and the
9 Feed the lamp harness through the trim pad and lowerthe
. Position the trim pad to the vehicle.
. Feed the puddle lamp harness through the trim pad.
Connect the window lift switch and speaker multi-plugs.
. Locate the trim pad upper retaining tang.
. Fit and fully seat the trim pad retaining clips.
Place the puddle lamp to position.
. Connect the lamp multi-plugs.
. Fit and align the puddle lamp to the door pocket and se-
Refit the armrest.
Rear Door lower Trim Pad- Remove For Access
And Refit
Fig. 1) securing quarter turn fastener.
taining clips.
window
lift switch multi-plug (3 Fig. 2).
trim pad assembly.
cure with the lamp securing quarter turn fastener.
13.2.7 Rear Door lower Trim Pad, Renew
SRO 76.34.06
. Remove the rear door armrest, see sub-section 13.2.8.
. From inside the door pocket, release the puddle lamp (1
Disconnect lamp multi-plugs (1 Fig. 2) and remove lamp.
Displace the trim panel (2 Fig. 1) from door retaining clips.
. Displace trim pad from the upper retaining tang (3 Fig. 1).
. Disconnect the door speaker multi-plug (2 Fig. 2) and the
. Feed the lamp harness through the trim pad and lowerthe
. Remove the rear door pocket, see sub-section 13.2.9.
. Displace and remove the retaining clips and remove the
. Place the new door trim pad to the front.
Fit and fully seat the trim pad retaining clips.
. Refit the rear door pocket.
. Position the trim pad to the vehicle.
. Feed the puddle lamp harness through the trim panel.
. Connect the window lift switch and speaker multi-plugs.
. Locate the trim pad upper retaining tang.
. Fit and fully seat the trim pad retaining clips.
. Place the puddle lamp to position.
Connect the lamp multi-plugs.
. Fit and align the puddle lamp to the door pocket and se-
. Refit the armrest.
Fig. 1) securing quarter turn fastener.
window
lift switch multi-plug (3 Fig. 2).
trim pad assembly.
trim..
cure with the lamp securing quarter turn fastener.
Fig. 1
J76-1085
Fig. 2
0
0
0
0
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Body Components & Trim 4-5
13.2.8 Rear Door Armrest, Renew
SRO 76.34.23
. Displace and remove the armrest securing screw hole
. Undo and remove the armrest securing screws (2 Fig. 1)
. Remove the armrest screw hole plastic finishers (3 Fig. 1).
. Undo and remove the chrome finisher securing screws.
. Undo and remove the armrest inner black finisher secur-
ing screws.
. Displace and remove the finisher.
. Place the armrest aside.
. Place the new armrest to the front.
. Fit and align the inner trim finisher.
Fit and tighten the finisher securing screws.
. Fit and align the armrest chrome finisher.
. Fit and tighten the finisher securing screws.
. Fit and seat armrest securing screw hole plastic finishers.
. Position the armrest assembly. Fit and tighten the armrest
. Fit and seat the armrest screw hole plastic finisher covers.
plastic finisher covers
(1 Fig. 1).
and remove
the armrest assembly.
securing screws.
13.2.9 Rear Door Pocket, Renew
SRO 76.34.28
. Remove the rear door armrest, see sub-section 13.2.8.
. Remove the lower trim pad, see sub-section 13.2.6.
. Undo and remove the rear door pocket to trim pad secur-
. Displace and remove the rear window lift switch assembly
. Undo and remove the veneer panel to switch assembly se-
. Displace and remove the veneer panel from the forward
. Undo and remove the switch assembly securing screws /
. Displace and remove the switch assembly.
. Undo and remove the speaker securing screws and re-
. Displace and remove the speaker grille.
. Place the door pocket aside.
. Place new rear door pocket to the front.
. Fit and fully seat the speaker grille.
. Position the speaker and fit the speaker securing screws.
. Fit and align the window lift switch assembly.
. Fit and tighten the switch assembly securing screws/nuts.
. Fit and fully seat the veneer panel to the front securing clip.
. Fit and tighten the veneer panel securing screw.
. Fit and fully seat the switch end cover trim pad.
9 Position the door pocket to lower trim pad and fit and
tighten the door pocket securing screws.
. Refit the door lower trim pad.
Refit the rear door armrest.
ing screws (Fig. 2). Remove the door pocket.
end cover
trim pad (Fig. 3).
curing screw (Fig. 3).
securing clip (Fig. 3).
nuts (Fig. 3).
move the speaker.
\L--
I
J76-771
Fia. 1
J76
J76
Fig. 2
.713
Fia. 3
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Body Components & Trim -
13.2.10 Front Door Upper Trim Pad, Renew
. Disconnect vehicle battery ground lead.
. Remove the front door veneer panel.
. Remove the upper trim pad securing clip and screws.
. Lift the trim pad to release it from the door and remove the
To refit, carry out reversal of the above procedure.
inner
waist rail seal.
13.2.1 1 Front Door lower Trim Pad, Renew
. Disconnect vehicle battery ground lead.
Remove armrest.
. From inside door pocket, release guard retainer, discon-
. Carefully prise the trim pad away from the door and re-
With the trim pad moved for access, disconnect loud-
. Feed guard lamp harness through aperture and place trim
. Remove front door pocket and trim pad retainers.
. To refit, carry out reversal of the above procedure. Check
the trim pad retainers for damage before refitting.
nect
multi
-plug and remove lamp.
lease from the upper retainer.
speaker and window
lift switch multi-plugs.
pad on a clean workbench.
13.2.12 Door lock Barrel, Renew
. Disconnect vehicle battery ground lead.
. Remove the door trim veneer, door upper trim pad, door
. Remove the handle assembly to a clean workbench.
. Remove the lock barrel from its bayonet type mounting.
. Carefully remove the barrel components noting the order
. To refit, carry out reversal of the above procedure, ensur-
lower trim pad and door handle.
and position if reassembly is required.
ing that the components are lightly greased.
13.2.13 Front or Rear Door Lock Striker, Renew
. Note position of striker before removal.
. Remove two screws attaching striker to pillar.
Remove striker from pillar.
. To refit, carry out reversal of the above procedure, ensur- ing that the striker is correctly aligned with the door lock
before final torque tightening.
13.2.14 Front or Rear Door Outer Handle Operating
Rod, Renew
. Disconnect vehicle battery ground lead.
. Remove the door trim veneer, door upper trim pad, door
lower trim pad.
. Disengage the handle operating rod retaining clip and free
the rod from the operating pivot.
. Allowthe latch levertocontact the release mechanism, re- position the operating rod and replace the retaining clip.
. Check that the setting is correct by operating the door
mechanism.
To refit, carry out reversal of the above procedure.

/ 2 176 -1053
1. Water shedder 2. Multi connector 3. Armrest support
Fig. 1 Door Interior Components
Issue 1 August 1994 6 X300 VSM

Body Components & Trim -
0 13.2.15 Front Armrest, Renew
. Disconnect vehicle battery ground lead.
. Remove access covers to armrest fixings.
. Remove screws securing armrest to support bracket.
. Remove armrest and remove fixing screw inserts from
. To refit, carry out reversal of the above procedure.
armrest.
13.2.16
Front or Rear Armrest Support, Renew
. Disconnect vehicle battery ground lead.
Remove door armrest.
. Remove lower trim pad from door.
. Drill out rivets and remove retaining screwsfromfront and
rear armrest support brackets.
. Remove drilling debris and swarf.
. Make good any damage to body finish caused by drilling;
use zinc primer and body colour.
. To refit, carry out reversal of the above procedure.
13.2.17 Front Door Pocket, Renew e
. Disconnect vehicle battery ground lead.
. Remove armrest.
Remove lower trim pad and place on a clean workbench.
. Remove fixings and remove door pocket.
. Remove veneer panel, switch assembly, loudspeaker and
To refit, carry out reversal of the above procedure.
loudspeaker
grille.
J76-'552
1. Primary seal 5. Uppertrim
2. Secondary seal 6. Lower trim 3. Armrest
4. Door pocket
7. Coin box
Fig.
1 Door With Full Trim
0
Issue 1 August 1994 x300 VSM 7

13.2.18 Fuel Filler Flap, Description
The fuel filler flap comprises a hinged flap attached to the body decking panel by two M5 nuts; the flap incorporates
a rubber buffer, snap
-in striker, hinge spring and the fuel cap stowage magnet. The rubber fuel bowl moulding is at- tached via a steel armature to the body reinforcement panel by five M5 nuts and is retained at the filler neck by a clip.
The mating drain tube is fitted with an internal filter.
The fuel filler flap latch mechanism attached
tothe fuel bowl armature bytwo M5 nuts, includes a locking pin and actua- tor which are both serviceable items. The latch actuator operates independently from the central locking system; it is
driven directly
by the security and locking control module. Locking of the fuel filler flap is achieved only by operation
of the key or by the remote rf transmitter.
13.2.19 Filler Flap and Hinge, Renew
. Disconnect vehicle battery ground lead.
With filler cap open, remove hinge securing screws, fuel
. To refit, carry out reversal of the above procedure.
filler cap
and remove flap and hinge assembly.
13.2.20 Filler Cap Retention Magnet, Renew
. With filler flap open, use a blunt flat bladed implement and
CAUTION: Take care not to damage paintwork.
. To refit, carry out reversal of the above procedure.
Disconnect
vehicle battery ground lead.
remove the magnet assembly.
13.2.21 Filler Flap latching Assembly, Renew
. Disconnect vehicle battery ground lead.
. Depress the latching assembly retaining nut and remove
CAUTION: Take care not to damage paintwork.
. To refit, carry out reversal of the above procedure.
the
assembly.
1. Hingedflap 2. Striker 3. Hinge spring 4. Stowage magnet 5. Fuelbowl
Fig. 1 Fuel Filler Flap
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Body Components & Trim
13.3 PASSENGER COMPARTMENT
13.3.1
SRO 76.25.01/90
9 Remove the battery cover. Disconnect the battery.
* Remove the drivers side underscuttle pad, see sub-sec- tion 13.3.19.
. Remove the passenger side underscuttle pad, see sub- section 13.3.20.
Remove the console ashtray, see sub-section 13.3.28.
. Remove the console finisher veneer panel, see sub-sec- tion 13.3.24.
. Remove the radio console, see sub-section 13.3.10.
. Remove the fascia center veneer panel, see sub-section
9 Undo and remove the console upper securing screws.
. Displace and reposition the rear air distribution outlet box.
. Disconnect the cigar lighter multi-plug (where fitted).
. Disconnect the security system valet switch harness
mult i-plug ,
9 Remove the rear air distribution outlet box.
. Undo and removethecenter console rear mounting secur- ing screw.
Displace and remove the console assembly and place on
the bench.
. Place the console in position in the vehicle.
. Fit and tighten the console front securing screws.
. Fit and tighten the console rear securing screw.
. Reconnect the security system valet switch multi-plug.
. Place the air distribution outlet in position.
. Connect the rear cigar lighter harness multi-plug (where
. Fit and fully seat the air distribution outlet.
. Refit the fascia center veneer panel.
Refit the radio console.
. Refit the console finisher veneer panel.
Console Assembly - Remove For Access And
Refit
13.3.23.
fitted).
Refit the console ashtray.
Refit the underscuttle pads.
. Reconnect the battery. Refit the battery cover.
X300 VSM 9 Issue 1 August 1994