1994 JAGUAR XJ6 Workshop Manual

Body Components & Trim
J76-1082
Fig. 1
. Displace and remove the dimmer module (6 Fig. 1).
. Discard the foam pads from the mounting bracket.
. Place the mounting bracket aside.
Place new mounting bracket to the front.
. Place new foam pads to the front.
. Remove the foam backing paper.
. Fit and fully seat the pads to the mounting bracket.
. Fit and align the audible warning speakertothe mounting
bracket.
. Fit and tighten the speaker securing screws.
Fit and align the speaker harness
'F" clip.
. Fit and tighten the clip securing nut.
Fit and align the switchgear mounting bracket.
. Connect the speaker harness multi-plug.
. Position the harness to the mounting bracket.
. Refit the cassette and cancellation module.
. Refit the steering wheel.
. Refit the driver airbag.
. Reconnect the battery and refit the battery cover.
. Close the trunk.
. Refit the steering column upper and lower cowls.
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0
0
0
Issue 1 August 1994 34 X300 VSM

Body Components & Trim -
13.3.32 'A' Post lower Trim Pad, Renew
SRO 76.13.30
. Locally displace the draught welting from the front door
= Undo and remove the 'A' post lower trim pad quarter turn
. Displace and remove the 'A' post lower trim pad by pulling
. Fit and seat the new 'A' post lower trim pad, engaging the
. Fit and secure the 'A' post lower trim pad quarter turn fas-
Reposition and fully seat the draught welting to the front
aperture
flange.
fastener. rearwards to disengage clips and place aside.
clips on the front door flange.
tener. door aperture flange.
13.3.33 Rear Quarter Upper Trim Pad, Renew
. Remove the rear seat belt upper anchorage RH or LH.
. Remove the trim pad securing screw.
. Slacken but do not remove thecombined grab handle and
. Unclip the rear quarter trim pad and remove.
. To refit, carry out reversal of the above procedure, noting
that seat belt fixings must be tightened to the specified
torque.
coat hook securing screws.
13.3.34 'B' Post Upper Trim Pad, Renew
. Position front seat and squab fully forward.
. Remove seat belt lower anchorage and feed the belt
through the lower trim aperture.
. Remove seat belt upper anchorage.
. Remove trim finisher upper seat belt aperture and door
. Release upper trim pad from its fixings by exerting down-
. To refit, carry out reversal of the above procedure.
aperture edge
trim.
ward pressure.
WARNING: ENSURE THAT THE SEAT BELT IS CORRECTLY
ASSEMBLED AND FlXlNGS TORQUE TIGH-
0 TENED.
13.3.35 'B' Post lower Trim Pad, Renew
. Position front seat and squab fully forward.
Remove seat belt lower anchorage and feed the belt
. Release trim pad quarter turn fasteners and remove trim
Remove fasteners from trim pad as required.
= To refit, carry out reversal of the above procedure.
through the lower
trim aperture.
pad.
WARNING: ENSURE THAT THE SEAT BELT IS CORRECTLY
ASSEMBLED AND FlXlNGS TORQUE TIGH- TENED.
X300 VSM 35 Issue 1 August 1994

Body Components & Trim -
13.3.39 Roof lining (Headlining), Description
The roof lining is a one piece construction of 6mm thick polyurethane foam, covered with brush finish, suede effect,
knitted polyester.
13.3.40 Roof lining; Renew
. Position front seats fully rearwards and recline the passen-
. Disconnect vehicle battery ground lead.
. Remove:
ger
seat squab.
0 Sliding roof flange (where fitted).
0 Front passenger door.
0 Rear console (where fitted).
0 Center console.
0 Sunblind and bezel.
0 Combined grab handle and coat hook.
0 Rear quarter upper trim pad LH & RH.
0 Cantrail crash roll.
0 Illuminated sun visor.
0 Roof console.
9 Release multi-plug connectors from clips at roof console
Remove roof console retaining clip from headlining.
. Remove security sensors (where fitted) and disconnect
. Release roof lining to body tags and lower roof lining.
. Remove the roof lining:
Position the roof lining with the rear corner through the
passenger side rear door and the opposite cornerthrough
the driver side rear door.
. Position the roof lining across the car with the roof console
cut-out straddling 'B'-'C' post.
. Tip the roof lining forward against bottom of fascia with
rear edge of roof lining diagonally across door aperture.
. Carefully feed the roof lining out of the passenger side
front door, easing the edge cut-outs over the door aper- ture and any other obstruction.
aperture.
multi
-plugs.
. To
refit, carry out reversal of the above procedure.
X300 VSM 37 Issue 1 August 1994

13.4 TRUNK
13.4.1 Trunk, Description
The trunk houses the spare wheel, the battery, an electrical carrier containing electrical fuses, relays and modules and
a compact disc auto-changer attached to body bracketry. The trunk is fitted with push-fit, velour finish, liners (1 Fig. 1) to the sides and front inner panel; the trunk floor is covered with carpet attached to a removable floor board (2 Fig. 1) and a battery cover (3 Fig. I), one covering the spare wheel and wheel changing equipment, the other covering the
battery and electrical carrier.
The floor board rests on the spare wheel, the front and rear edges
of the floor board locating in blocks on the fuel tank
backboard and on the rear of the body. The blocks accommodate the two possible height settings caused by the differ- ence in thickness between the space saver and full sized spare wheels.
A tread plate (4 Fig. 1) is attached to the trunk sill and a liner is fitted to the rear of the trunk below the sill. Interior trim finisher panels are fitted to the rear lamp units accessed from the trunk opening.
The trunk lid
(5 Fig. 1) is fitted with a removable moulded liner and two trunk illumination lights; the lid is supported by two gas struts, attached through press-on fittings between the inner wheel arch and trunk hinge (6 Fig. 1). A warning
triangle is attached by a bracket to the trunk lid and retained in the open position by a rubber block (Europe inc UK only).
Trunk locking is based on a central latch and striker, operated electrically through the central locking system
by an ad- jacent actuator or by key in a barrel lock located behind the trunk lid badge.
For details on renewal
of trunk front and side liners, trunk carpet, trunk seal retainer and battery cover, see relevant
Service Repair Operations.
2 4 3 J76-1056
1. Trunk Liners 2. Removable floor board 3. Battery cover
4. Treadplate 5. Trunk lid 6. Hinge
Fig.
1 Trunk Components and Trim
Issue 1 August 1994 X300 VSM 38

13.4.2
SRO 76.19.22
Raise trunk lid.
. Remove the trunk floor carpet (1 Fig. I), see subsection
13.4.4.
. Remove the trunk front liner (2 Fig. I), see subsection 13.4.5.
. Remove the trunk seal retainer (5 Fig. I), see subsection 13.4.6.
. Displace and remove the trunkside liner (3 Fig. I), passing
the fuel filler manual release cable through the liner.
9 Fit and align the new trunk side liner, passing the fuel filler
manual release cable through the liner.
. Refit the trunk seal retainer.
. Refit the trunk front liner.
. Refit the trunk floor carpet.
Trunk Side Liner - Left Hand, Renew
13.4.3 Trunk
Side liner
- Right Hand, Renew
SRO 76.19.23
Raise the trunk lid.
. Remove the trunk floor carpet (1 Fig. I), see subsection
. Remove the trunk front liner (2 Fig. I), see subsection
. Remove the trunk seal retainer (5 Fig. I), see subsection
. Displace and remove the literature pack from the trunk
. Displace and remove the trunk side liner (4 Fig. 1).
' Fit and align new side liner.
. Fit and align the literature pack to the trunk side liner.
. Refit the trunk seal retainer.
. Refit the trunk front liner.
. Refit the trunk floor carpet.
13.4.4.
13.4.5.
13.4.6.
side liner.
13.4.4 Trunk Floor Carpet, Renew
SRO 76.19.30
Displace and remove the trunk floor carpet assembly. 0
. Fit, align and seat new trunk floor carpet assembly.
13.4.5 Trunk Front Liner, Renew
SRO 76.19.31
Remove the battery cover.
. Remove the trunk floor carpet, see subsection 13.4.4.
. Displace and remove the trunk floor liner.
. Fit, align and seat new trunk front liner.
* Refit the trunk floor carpet.
. Refit the battery cover.
Fig. 1
Issue 1 August 1994 X300 VSM 39

. Remove the trunk floor carpet, see sub-section 13.4.4.
. Displace and remove the left and right hand tail light
. Undo and remove the trunk seal retainer securing bolts
. Displace and remove the trunk seal retainer.
. Fit and fully seat the new trunk seal retainer.
Fit and fully tighten the trunkseal retainer securing bolts.
. Fit and fully seat the tail light covers.
. Refit the trunk floor carpet.
13.4.7 Trunk Lid Striker, Adjust
Disconnect vehicle battery ground lead.
. Remove the rear finisher.
. Slacken the striker plate securing bolts and adjust the
striker to ensure that the luggage compartment lid aligns
covers.
(arrowed on Fig.
1).
176.107L ___----
Fig. 1

Body Components & Trim d-!P
13.4.12 Trunk Lid Lock Mechanism, Renew
. Open the trunk and remove the mechanism cover.
. Disconnect the operating rod from the remote linkage.
Removethe two lock assembly securing bolts, remove the
lock from the trunk. lid and remove the assembly from the
vehicle.
. To refit, carry out reversal of the above procedure.
13.4.13 Trunk Lid Gas Strut, Adjust, Renew
Open the trunk.
. Insert a screwdriver and remove the strut from the top
. Fit the strut to the lower pivot first to aid re-assembly.
= To refit, carry out reversal of the above procedure, chang-
pivot and repeat the operation for the lower pivot.
ing one strut at a time.
13.4.14 Trunk Lid Hinge, Renew
. Open the trunk.
. Remove the hinge cover.
Cut and remove the harness straps from the RH hinge and
move the harness away.
Note:
. Remove the upper hinge securing bolts.
. Remove the lower hinge fixings.
. To refit, carry out reversal of the above procedure, ensur- ing that the alignment of the trunk buffers is set relative to
the fenders. Ensure
that the lid is adequatelysupported and that
paint damage cannot occur.
13.4.15 Trunk Rear Liner, Renew
. Disconnect vehicle battery ground lead.
. Peel backthe floor carpet and sound insulation for access.
. Remove the tread plate.
. Remove the trunk rear liner.
. To refit, carry out reversal of the above procedure.
Issue 1 August 1994 X300 VSM 41