2010 ASTON MARTIN V8 VANTAGE Workshop Manual

Special Tools - Pictorial Index
Appendix & Glossary20-1-6 Workshop Manual May 2007
501-104 (Trim Removal)
412-026 (Quick Disconnect Tool)
412-132 (Quick Disconnect Tool)
412-038 (Quick Disconnect Tool)
412-040 (Quick Disconnect Tool)
Part No./Description
43-27750 (MOST Tester)
43-10047 (Wiring Harness Repair Kit)
(Break-out Box to be used in conjunction with PCM II Test
Lead - 43-10048)
43-10048 (PCM II Test Lead)
Part No./Description

Special Tools - Pictorial Index
Appendix & Glossary
May 2007 Workshop Manual 20-1-7
204-523 (Ball Joint Splitter)
418-583 (Oxygen Sensor Diagnostic Lead)
204-524 (Front Suspension Support)
501-F111 (Door Service Trolley)
Part No./Description

&
501-115 (Front Veneer Removal)
206-100 (Brake Hose Install)
501-112 (Wiper Linkage to Wiper Motor)
206-103 (Handbrake Cable Removal)
Part No./Description



Special Tools - Pictorial Index
Appendix & Glossary20-1-8 Workshop Manual May 2007
501-F116 (IP Removal)
204-321-01 (Spring Compressor Adaptor Plate)
303-021-02 (Engine Support Brackets)
Part No./Description
303-1185 (Flywheel Locking Tool)
303-1186 (Crankshaft Vibration Damper Remover)
303-1187 (Oil Filter Wrench)
Part No./Description

Special Tools - Pictorial Index
Appendix & Glossary
May 2007 Workshop Manual 20-1-9
303-1188 (Sump Filter Plug Tool)
303-1189 (Crankshaft Rear Oil Seal Installer/Remover)
303-1190 (Crankshaft Front Oil Seal Remover)
Part No./Description
303-536 (Engine Lifting Brackets)
303-749 (Engine Lifting Brackets)
303-750 (Crankshaft Front Oil Seal Installer)

Special Tools - Pictorial Index
Appendix & Glossary20-1-10 Workshop Manual May 2007
303-F715-07 (Trolley Adaptor)
308-641 (Gear Shift Locking Tool)
308-642 (Gear Shift Cable Release Tool)
Part No./Description
310-155 (Fuel Tank Drain Adaptor)
303-1215 (Camshaft Aligner)
303-1216 Timing Chain Tensioner
Part No./Description





Special Tools - Pictorial Index
Appendix & Glossary
May 2007 Workshop Manual 20-1-11
303-534 Dummy Bearing Cap (Crankshaft Main Bearing)
303-1217 TDC Setting Tool
303-F715-08 Front Subframe Spacers (rears) 20mm
418-162 Battery Condition Tester
Part No./Description





&



Maintenance Schedules
Appendix & Glossary20-1-12 Workshop Manual May 2007
Maintenance Schedules
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Pre-maintenance
x x x Pre-Maintenance Road Test Evaluation.
x x x Install vehicle protection kit and wing covers.
x x x Check Bulletins/Field Service Actions/Recall Status.
Fluids, Filters and Leaks Checks x - - Check/top-up engine oil level.- x x Renew engine oil and filter. Clean sump filters.
x x x Check for engine oil leaks. Every 48,000km
(30,000 miles)/3 Years Renew air cleaner elements.
Every 32,000km
(20,000 miles)/2 Years Renew air cleaner elements - extreme environments.
x x - Check transaxle for leaks.
Every
32,000km (20,000
miles)/3 Ye a r s Every
96,000km (60,000
miles)/6 Ye a r s Every
160,000km (100,000
miles)/10 years Check/top-up transaxle oil levels.
Every 64,000km
(40,000 miles)/4 Years Renew transaxle oil and clean filter.
Every 160,000km
(100,000 miles)/5 Years Renew engine coolant-ensure 50/50 concentration.
x x x Check/top-up engine coolant.
x x x Check for fuel leaks. Every 2 Years Renew brake/clutch fluid.
- x x Check/top-up brake/clutch fluid reservoir.
x x x Check power steering system for leaks.
x x x Check brake hoses, pipes and unions for leaks.
x x x Check suspension dampers for leaks.
x x x Top-up windscreen/headlamp washer reservoir.
x x x Check exhaust system for leaks.
x x x Check A/C system for leaks. - - x Renew pollen filter.
x x x Check/top-up power steering fluid.

Torque Figures
Appendix & Glossary
May 2007 Workshop Manual 20-1-13
Mechanical Function Checks - x x Lubricate the bonnet secondary latch.
- x x Check security of the bonnet catch. Ch eck that the secondary catch moves freely
over its whole travel and returns smartly under spring pressure.
- x x Lubricate the upper portion of the door seals.
x x x Check/adjust accessory drive belt tension and renew if necessary. Every 240,000km
(150,000 miles)/15 Years Replace the accessory drive belt.
x - - Adjust handbrake cables if required. - x x Check condition of handbrake pads.
- x x Inspect service brake pads and warnin g leads for wear. Replace if 60% worn.
- x - Check wiper blade inserts and renew if necessary.
- - x Renew wiper blades.
- x x Inspect/clean out coolant radiator and A/C condenser.
x x x Check security of exhaust system mountings and heat shields. Check by-pass valve operation.
x x x Check brake hoses, pipes and unions. - - x Check power steering pipes and unions for corrosion and mechanical defects.
x x x Check cooling system hoses security and condition.
x x x Check A/C hoses security and condition.
x - x Check condition and security of steering unit joints and gaiters (column and rack).
x x - Check security and condition of suspension fixings.
x x - Check security and condition of susp ension ball joints, gaiters and bushings.
- - x Check tightness of driveshaft bolts.
- - x Check condition of underbody protection/wheel arch liners.
Every 64,000km
(40,000 miles)/4 Years Clean Throttle Butterfly
Electrical Function Checks Every 112,000km (70,000 miles) Renew spark plugs. x x x Check/record battery voltage and quiescent drain.
x x x Clean and grease battery connections if required.
x x x Check the battery disconnect/connect switches.
x - x Check and if necessary adjust headlamp alignment.
x x x Check operation of all lamps.
x x x Check operation of all warning indicators.
x x x Check audible warnings including security system.
x x x Check operation of the horns.
x x x Check operation of the windows/headlamp washers/jets.
x x x Check operation of the windscreen wipers.
x x x Check rear view mirrors for security and function.
x x x Check/operate power fold mirrors (option).
x x x Check/operate electric windows.
x x x Interrogate DTC P-codes and rectify if required
x x x Check service interval indicator. Reset.
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months