Page 737 of 947

Active Anti-Theft System (19.01)
Electronic Features (19.00)19-1-6 Workshop ManualIssue 5, January 2010
5. Make sure that the clips that attach the switch are
correctly engaged.
6. Install the top and bottom steering column shrouds (Refer to ’Top and Bottom Shrouds for the Steering
Column - Remove and Install’, page 11-4-4).
Hood Latch Switch-Renew
Removal
1. Remove grille (see Workshop Manual procedure 01.08.AA Grille - Radiator - Renew).
2. Remove slam panel (bolts x12).
3. Remove bolts (x4) securing PAS oil cooler.
4. Remove bolts securing crossmember to inner wing (x4).
5. Remove bolts and spacers securing crossmember to wing (x2).
6. Move crossmember to one side and lift up clear of location (protect paintwork).
7 . D i s c o n n e c t b o n n e t l a t c h m u l t i p l u g .
8. Remove switch from latch body.
Installation
1. Install switch to latch body.
2. Connect bonnet latch multiplug.
3. Install crossmember (as removed).
4. Install bolts and spacers securing crossmember to wing (x2).
5. Install bolts securing crossmember to inner wing (x4).
6. Install bolts (x4) securing PAS oil cooler.
7. Install slam panel (bolts x12).
8. Install grille (see Workshop Manual procedure 01.08.AA
Grille - Radiator - Renew).
Alarm Siren Assembly - Remove and
Install
Removal
1. Remove the left rear wheel (refer to Workshop Manual procedure 04.04.EC).
2. Remove the four self-tapping screws and the scrivet that attach the rear of the left, rear wheelarch liner.
3. Move the wheelarch liner away to get access to the alarm siren assembly (siren).
4. Remove the the drain hose for the fuel filler from the clips.
5. Move the drain hose for the fuel filler away.
6. Remove the two M6 nuts that attach the siren to the mounting bracket. 7. Disconnect the electrical connector from the siren.
8. Remove the siren.
Installation
1. Connect the electrical connector to the siren.
2. Put the siren in position into the mounting bracket.
3. Install the two M6 nuts to attach the siren to the
mounitng bracket.
4. Install the drain hose for the fuel filler into the attachment clips,
5. Put the wheelarch liner into the fully installed position.
6. Install the four self-tapping screws and the scrivet that attach the wheelarch liner.
7. Install the left rear wheel(refer to Workshop Manual procedure 04.04.EC).
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Page 738 of 947

Electronic Features Modules (19.05)
Electronic Features (19.00)
May 2007 Workshop Manual 19-5-1
Electronic Features (19.00)
Electronic Features Modules
(19.05)
Maintenance
Electronic Passenger Door Module-
Renew
Removal
1. Remove door trim panel (see Workshop Manual
procedure 01.05.CB Trimboard Assembly - Door -
Remove for Access and Refit).
2. Remove securing bolts (x4) and multiplugs (x3)
Installation
1. Connect multiplugs (x3) and secure control unit to door frame.
2. Replace door trim (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
Electronic Driver’s Door Module-Renew
Removal
1. Remove door trim panel (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door -
Remove for Access and Refit).
2. Remove securing bolts (x4) and multiplugs (x3)
Installation
1. Connect multiplugs (x3) and secure control unit to door frame.
2. Replace door trim (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
Tyre Pressure Monitor Module-Renew
Removal
1. Disconnect multiplug from tyre pressure monitor module.
2. Remove screws (x2) securi ng tyre pressure monitor
module to IP bracket.
3. Remove tyre pressure monitor module.
Installation
1. Install tyre pressure monitor module, install and tighten screws (x2).
2. Connect multiplug to tyre pressure monitor module.
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Page 739 of 947
Electronic Features Modules (19.05)
Electronic Features (19.00)19-5-2 Workshop Manual May 2007
Page 740 of 947
May 2007 Workshop Manual 20-1-1
Appendix & Glossary
Contents
Diagnostic Ports .................................................. 20-1-2
Fluids/Capacities.................................................. 20-1-3Terms...................................................................... 1-3
Special Tools........................................................ 20-1-4
Maintenance Schedules ..................................... 20-1-12
Torque Figures................................................... 20-1-15 General Torque Figures ........................................ 1-15
Vehicle Torque Figures Torque
Conversion Tables ................................................ 1-16
Page 741 of 947
Diagnostic Ports
Appendix & Glossary20-1-2 Workshop Manual May 2007
Appendix & Glossary
Diagnostic Ports (20.01)
Diagnostic ports are provided for:
•OBD II
• Body - including
LHD RHD
PRNDCRUISE000000MILES00 0T10
Engine
Body
Page 742 of 947

Fluids/Capacities
Appendix & Glossary
May 2007 Workshop Manual 20-1-3
Fluids/Capacities
Terms
Frequently used alternative names or spellings for vehicle
components mentioned in this Workshop Manual.
Capacities
Europe UK USA
Engine sump (incl. filter) 9 .5 litres 16.7 pints 10.0 Qts
Engine sump (excl. filter) 8 .5 litres 15.0 pints 9.0 Qts
Engine cooling system 12 litres 21 pints 14.4 Qts
Screen washer reservoir 2.0 litres 3.5 pints 2.2 Qts
Gearbox & Cooler 4.7 litres 7.9 pints 5.6 Qts
Final drive 2.0 litres 3.5 pints 2.2 Qts
Fuel tank 80.0 litres 17.6 galls 88.0 Qts
Recommended Fluids
Engine oil (Initial fill) Castrol Edge Sport 10w60
Do not mix Engine oil with any mineral oils.
Engine coolant 50% water, 50% OAT Coolant (Arteco Havoline XLC only)
Do not mix OAT coolant with any glycol based anti-freeze.
Gearbox oil Shell Transaxle Oil 75w90
Final drive oil Mobil 1 80w140
Brake fluid Castrol Super Response DOT4
Power steering fluid Esso Power steering Fluid
A/C Refrigerant R134A (HFC134A)
A/C Compressor oil ND8
UK EnglishUS English
Bonnet Hood
Boot Trunk
Brake Disc Rotor
Handbrake Parking Brake
Petrol Gasoline
Tyre Tire
Wing Fender
Windscreen Windshield
Sill Rocker Panel
Page 743 of 947
Special Tools - Pictorial Index
Appendix & Glossary20-1-4 Workshop Manual May 2007
Special Tools
Part No./Description
303-F715 (Multi-purpose Trolley x2)
303-F715-06 (Trolley Link Bars)
303-F715-04 (Rear Subframe Trolley Adaptors)
Part No./Description
36-10-013
Page 744 of 947
Special Tools - Pictorial Index
Appendix & Glossary
May 2007 Workshop Manual 20-1-5
205-793 (Rear Subframe Bush Installer)
310-040 (Fuel Pipe Disconnect Tool)
310-134 (Filler Neck Disconnect Tool)
310-140A (Fuel Pump Install/Remove)303-667 (Clutch Alignment)
501-108 (IP Alignment Pins)
501-073A (Airbag Simulators)
501-103 (Side Airbag and Pretensioner simulators)