Page 49 of 947

Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-7
Header Panel Assembly - Renew
(Roadster Only)
Removal
1. Operate roof to halfway position.
2. Support roof when hydrau lic pressure drops with
suitable straps (see Figure 1).
3. Remove 8 screws securing fr ont of header assembly to
roof (see Figure 2). 4. Remove 2 screws securing re
ar of header assembly to
roof (see Figure 3).
5. Release 4 clips securing he ader assembly to roof and
remove.
Installation
1. Install header assembly to roof and secure with clips.
2. Secure rear of header assembly to roof with screws.
3. Secure front of header asse mbly to roof with screws.
4. Return roof to original position.
Front Header Console Assembly - Renew
Removal
1. Remove rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
2. Remove grille from front header map lamp console.
3. Remove screw securing ma p lamp console to header.
4. Release map lamp console from header.
5. Turn bulb holders anticlockwise and release bulb holders. Remove console.
6. Depress clips and press out map lamps.
Installation
1. Install map lamps.
2. Position console, install bulb holders.
3. Install map lamp console, install and tighten screw.
4. Install grille.
5. Install interior mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping - Renew).
Repair Operation Time (ROT)
Figure 3
Repair Operation Time (ROT)
Page 50 of 947

Interior Trim (01.05)
Body System (01.00)1-4-8 Workshop Manual Issue 5, January 2010
RH/LH Upper Rear Pillar Panel Assembly
- Renew
Removal
1. Open tailgate.
2. Remove rear header.
3. Release boot compartment la mp from rear pillar panel.
Disconnect multiplug (see Figure 1).
4. Remove nut securing rear pi llar panel assembly to body.
5. Release panel from fir tree clip.
6. Remove panel.
7. Remove fir tree clip from panel.
Installation
1. Install fir tree clip in panel.
2. Install panel and secure with nut and fir tree clip.
3. Connect multiplug, install boot compartment lamp in panel.
4. Install rear header.
5. Close tailgate.
RH Sun Visor - Renew
Removal
1. Remove rear view mirr or (see Workshop Manual
procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
2. Remove grill from front header courtesy light console 3. Remove screw (x1) courtesy light console to front
header.
4. Remove courtesy light console from header.
5. Remove sun visor Allen screws (x2)
6. Remove sun visor.
Installation
1. Position sun visor and install screws (x2).
2. Install courtesy light console.
3. Install grill.
4. Install rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
LH Sun Visor - Renew
Removal
1. Remove rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
2. Remove grill from front header courtesy light console.
3. Remove screw securing courtesy light console to header (see Figure 1).
4. Remove courtesy light console from header.
Repair Operation Time (ROT)
Repair Operation Time (ROT)
A1702347
Repair Operation Time (ROT)
ItemCode
Sun Visor-Renew LH01.05.BJ
Figure 1
Page 51 of 947

Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-9
5. Remove sun visor allen screws (x2) (see Figure 2).
6. Remove sunvisor.
Installation
1. Position sun visor and install screws (x2).
2. Install courtesy light console.
3. Install grille.
4. Install rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
Door Trimboard Assembly - Renew
Removal
1. Remove trimboard (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
2. Remove switch pack (screws x4).
3. Remove puddle lamp.
4. Remove door pocket (nuts x10).
5. Remove centre trim (velcro x6).
6. Remove top trim and speaker grille (screws x12).
7. Remove demist duct (screws x3).
Installation
1. Install demist duct.
2. Install top trim and speaker grille.
3. Install centre trim (velcro x6).
4. Install door pocket.
5. Install puddle lamp.
6. Install switch pack.
7. Install trimboard (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
Door Trimboard Assembly - Remove for
Access/Refit
Removal
1. Lower door glass fully.
2. Battery isolation switch ‘OFF’.
3. Remove Allen bolts (x2) securing door handle assembly to door panel.
4. Remove trim insert, discon nect door catch inner and
outer cable from handle and retaining plate. Remove
handle assembly.
5. Remove screw securing trimboard to upper front of door frame.
6. Remove screws (x4) securing trimboard to door frame.
7. Raise trimboard out and up to release from door frame clips, disconnect multiplugs (x2).
Installation
1. Position door trim panel, connect multiplugs (x2). Place
trimboard over top of retaining clips and pull out and
down to install trimboard.
2. Install and tighten trimboard screws (x4).
3. Install and tighten screw, trimboard to upper front of door frame.
4. Position handle assembly, connect release cable, install
handle trim insert.
5. Install and tighten Allen bolts (x2), handle assembly to door frame.
6. Battery isolation switch ‘ON’.
Lower Quarter Trim Panel Assembly -
Renew
(Roadster Only)
Removal
1. Remove Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
2. Remove Panel centre (see Workshop Manual procedure
01.05.FS/01.05.FR Panel Assembly - Centre - Rear
Bulkhead - RH/LH - Renew).
3. Remove Speaker grille (see Workshop Manual procedure 01.05.CN/01.05.CP Grille - Speaker Rear
Quarter - RH/LH - Renew).
Figure 2
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Page 52 of 947
Interior Trim (01.05)
Body System (01.00)1-4-10 Workshop Manual Issue 5, January 2010
4. Remove screw (x1) securing quarter trim to body (under speaker grille) (see Figure 1)
.
5. Remove screw (x1) securing bottom centre of quarter
trim (see Figure 2). 6. Remove bolt securing body side trim to quarter panel
via B-post roof aperture (see Figure 3).
7. Remove nuts (x2) securing panel quarter trim to body side trim (see Figure 4).
Figure 1
Figure 2
Figure 3
Figure 4
Page 53 of 947

Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-11
8. Release fir tree clip securing quarter trim to body (see
Figure 5).
9. Release quarter trim from heal board and remove quarter trim (see Figure 6).
10. Remove nut (x2) securing lower panel to quarter panel.
Removal
1. Install nut (x2) securing lower panel to quarter panel.
2. Install quarter trim and secure under heal board.
3. Install fir tree clip securing quarter trim to body.
4. Install nuts (x2) securing panel quarter trim to body side
trim.
5. Install bolt securing body si de trim to quarter panel via
B-post roof aperture.
6. Install screw (x1) securing bottom centre of quarter trim.
7. Install screw (x1) securing quarter trim to body (under
speaker grille) 8. Remove Speaker grille (see Workshop Manual
procedure 01.05.CN/01.05.CP Grille - Speaker Rear
Quarter - RH/LH - Renew).
9. Remove Panel centre (see Workshop Manual procedure
01.05.FS/01.05.FR Panel Assembly - Centre - Rear
Bulkhead - RH/LH - Renew).
10. Install Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
Side Carpet Kit (RHD) - Renew
Removal
1. Remove handbrake gaiter (see Workshop Manual procedure 01.05.DK Gaiter - Handbrake - Renew).
2. Remove passenger seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH -
Remove for Access and Refit
3. Remove drivers seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
4. Remove LH quarter panel assembly (see Workshop Manual procedure 01.05.CM Panel Assembly - Quarter
- LH - Remove for Access and Refit).
5. Remove RH quarter panel assembly (see Workshop Manual procedure 01.05.CL Panel Assembly - Quarter -
RH - Remove for Access and Refit).
6. Pull back RH front centre carpet for access (press stud x1).
7. Remove LH rear centre (pre ss stud x2) and seat runner
carpets for access.
8. Remove RH sill carpet, pull from around, handbrake
lever and A-post trim.
9. Remove LH tunnel carpet, pull from under centre console and footrest.
10. Pull back LH front centre carpet for access.
11. Remove RH rear centre (pre ss stud x2) and seat runner
carpets for access.
12. Remove LH sill carpet, pull from around A-post trim.
13. Remove RH tunnel carpet, pull from under centre console.
Installation
1. Install RH sill carpet around handbrake lever and A-post trim.
2. Install LH tunnel carpet, push under centre console and footrest.
3. Install RH front centre carp et (ensure good fit around
pedals).
4. Install LH rear centre (ensure end tucked into sub woofer) and seat runner carpets.
5. Install LH sill carpet, ensure fit around A-post trim.
6. Install RH tunnel carpet, push under centre console.
Figure 5
Figure 6
Repair Operation Time (ROT)
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Interior Trim (01.05)
Body System (01.00)1-4-12 Workshop Manual Issue 5, January 2010
7. Install LH front centre carpet.
8. Install RH rear centre (e nsure end tucked into heel
board) and seat runner carpets.
9. Install LH quarter panel assembly (see Workshop Manual procedure 01.05.CM Panel Assembly - Quarter
- LH - Remove for Access and Refit).
10. Install RH quarter pane l assembly (see Workshop
Manual procedure 01.05.CL Panel Assembly - Quarter -
RH - Remove for Access and Refit).
11. Install passenger seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
12. Install drivers seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
13. Install handbrake gaiter (see Workshop Manual procedure 01.05.DK Gaiter - Handbrake - Renew).
Side Carpet Kit (LHD) - Renew
Removal
1. Remove handbrake gaiter (see Workshop Manual procedure 01.05.DK Gaiter - Handbrake - Renew).
2. Remove passenger seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH -
Remove for Access and Refit).
3. Remove drivers seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
4. Remove LH quarter panel assembly (see Workshop Manual procedure 01.05.CM Panel Assembly - Quarter
- LH - Remove for Access and Refit).
5. Remove RH quarter panel assembly (see Workshop Manual procedure 01.05.CL Panel Assembly - Quarter -
RH - Remove for Access and Refit).
6. Pull back LH front centre ca rpet for access (press stud
x1) (see Figure 1). 7. Remove LH rear centre (press stud x2) and seat runner
carpets for access (see Figure 2).
8. Remove scuff plate (screws x4).
9. Remove LH sill carpet, pull from around footrest, handbrake lever and A-post trim (see Figure 3).
10. Remove LH tunnel carpet, pull from under centre console.
Repair Operation Time (ROT)
A0105351
Figure 1
Figure 2
Figure 3
A0105352
A0105351
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Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-13
11. Pull back RH front centre carpet for access (see Figure
4).
12. Remove RH rear centre (pre ss stud x2) and seat runner
carpets for access (see Figure 5).
13. Remove RH sill carpet, pull from around A-post trim
(see Figure 6). 14. Remove RH tunnel carpet, pull from under centre
console (see Figure 7).
Installation
1. Install LH sill carpet around footrest, handbrake lever and A-post trim.
2. Install LH tunnel carpet, push under centre console.
3. Install scuff plate (screws x4).
4. Install LH front centre carpet (ensure good fit around pedals).
5. Install LH rear centre (ensure end tucked into sub woofer) and seat runner carpets.
6. Install RH sill carpet, ensu re fit around A-post trim.
7. Install RH tunnel carpet, push under centre console.
8. Install RH front centre carpet.
9. Install RH rear centre (ensure end tucked into heel board) and seat runner carpets.
10. Install LH quarter pane l assembly (see Workshop
Manual procedure 01.05.CM Panel Assembly - Quarter
- LH - Remove for Access and Refit).
11. Install RH quarter panel assembly (see Workshop
Manual procedure 01.05.CL Panel Assembly - Quarter -
RH - Remove for Access and Refit).
12. Install passenger seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
13. Install drivers seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
14. Install handbrake gaiter (see Workshop Manual procedure 01.05.DK Gaiter - Handbrake - Renew).
Figure 4
Figure 5
Figure 6
A0105355
A0105353
A0105356
Figure 7
A0105357
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Interior Trim (01.05)
Body System (01.00)1-4-14 Workshop Manual Issue 5, January 2010
Top Rear Console Finisher Panel
Assembly - Renew (Roadster Only)
Removal
1. Remove Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
2. Remove Console panel assembly rear LH (see Workshop Manual procedure 01.12.DE Console Panel Assembly -
Rear - Roadster - LH - Renew).
3. Remove Console panel assembly rear RH (see
Workshop Manual procedure 01.12.DF Console Panel
Assembly - Rear Roadster - RH - Renew).
4. Remove screws (x2), collect washers and remove trim.
Installation
1. Install trim, washers and screws.
2. Install Console panel assemb ly rear RH (see Workshop
Manual procedure 01.12.DF Console Panel Assembly -
Rear Roadster - RH - Renew).
3. Install Console panel assemb ly rear LH (see Workshop
Manual procedure 01.12.DE Console Panel Assembly -
Rear - Roadster - LH - Renew).
4. Install Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
RH/LH Bodyside Rear Trim Panel
Assembly - Renew
(Roadster Only)
Removal
1. Remove Quarter panel trim (see Workshop Manual procedure 01.05.CR/01.05.CS Panel Assembly -
Quarter Trim Lower - RH/LH - Renew).
2. Remove Wind stop hook (see Workshop Manual procedure 01.05.CZ Hook - Windstop - Renew). 3. Remove nut securing body
side trim to console panel
(see Figure 1).
4. Remove nuts securing trim to ROPS bracket (see Figure 2).
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Figure 1
Figure 2