May 2007 Workshop Manual 12-1-1
Climate Control (12.00)
Contents
Body Ventilation (12.01) ...................................... 12-1-2Air Intake & Distribution System............................ 1-2 Air Intake Actuator ................................................. 1-3
Air Mix Actuator .................................................... 1-3
Airflow Mode Actuator........................................... 1-4
Heater System (12.02) ......................................... 12-2-1 Maintenance ........................................................... 2-1 RHD/LHD Heater Unit (Including ECU)-Renew...... 2-1
Air Conditioning (A/C) System (12.03) ................ 12-3-1
Major Components................................................. 3-2 Refrigerant System ................................................. 3-3
Storing Refrigerant ................................................. 3-4
Handling Insufficient Refrigerant Level ................... 3-4
Handling Compressor Oil....................................... 3-4
Refrigeration Cycle................................................. 3-4
Specifications.......................................................... 3-5 Refrigerant and Lubricant ....................................... 3-5
Capacities .............................................................. 3-5
Torque Figures ....................................................... 3-5
Diagnostics ............................................................. 3-6 Electrical Connectors.............................................. 3-6
DTC Inspection ...................................................... 3-7
Single Fault Codes.................................................. 3-7
Multiple Fault Codes .............................................. 3-8
Maintenance ........................................................... 3-9 Connections .......................................................... 3-9
Recovery................................................................ 3-9
Evacuation ........................................................... 3-10
Charging .............................................................. 3-10
A/C System Testing............................................... 3-11
Leaks ................................................................... 3-12
System Pressure Fault Classification ...................... 3-12
Maintenance ......................................................... 3-13 Condenser-Renew ............................................... 3-13
Air Conditioning Compressor-Renew ................... 3-13
Blower Assembly-Renew ...................................... 3-14
Compressor to Condenser Tube
Assembly-Renew.................................................. 3-14
Troubleshooting ................................................... 3-16
Fluids/Capacities
Appendix & Glossary
May 2007 Workshop Manual 20-1-3
Fluids/Capacities
Terms
Frequently used alternative names or spellings for vehicle
components mentioned in this Workshop Manual.
Capacities
Europe UK USA
Engine sump (incl. filter) 9 .5 litres 16.7 pints 10.0 Qts
Engine sump (excl. filter) 8 .5 litres 15.0 pints 9.0 Qts
Engine cooling system 12 litres 21 pints 14.4 Qts
Screen washer reservoir 2.0 litres 3.5 pints 2.2 Qts
Gearbox & Cooler 4.7 litres 7.9 pints 5.6 Qts
Final drive 2.0 litres 3.5 pints 2.2 Qts
Fuel tank 80.0 litres 17.6 galls 88.0 Qts
Recommended Fluids
Engine oil (Initial fill) Castrol Edge Sport 10w60
Do not mix Engine oil with any mineral oils.
Engine coolant 50% water, 50% OAT Coolant (Arteco Havoline XLC only)
Do not mix OAT coolant with any glycol based anti-freeze.
Gearbox oil Shell Transaxle Oil 75w90
Final drive oil Mobil 1 80w140
Brake fluid Castrol Super Response DOT4
Power steering fluid Esso Power steering Fluid
A/C Refrigerant R134A (HFC134A)
A/C Compressor oil ND8
UK EnglishUS English
Bonnet Hood
Boot Trunk
Brake Disc Rotor
Handbrake Parking Brake
Petrol Gasoline
Tyre Tire
Wing Fender
Windscreen Windshield
Sill Rocker Panel
