2010 ASTON MARTIN V8 VANTAGE bulb

Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-7
Header Panel Assembly - Renew
(Roadster Only)
Removal
1. Operate roof to halfway position.
2. Support roof when hydrau lic pressure drops with
suitable straps (see Figure 1).
3. Remove 8 screws securing fr ont of header assembly to
roof (see Figure 2). 4. Remove 2 screws securing re
ar of header assembly to
roof (see Figure 3).
5. Release 4 clips securing he ader assembly to roof and
remove.
Installation
1. Install header assembly to roof and secure with clips.
2. Secure rear of header assembly to roof with screws.
3. Secure front of header asse mbly to roof with screws.
4. Return roof to original position.
Front Header Console Assembly - Renew
Removal
1. Remove rear view mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
2. Remove grille from front header map lamp console.
3. Remove screw securing ma p lamp console to header.
4. Release map lamp console from header.
5. Turn bulb holders anticlockwise and release bulb holders. Remove console.
6. Depress clips and press out map lamps.
Installation
1. Install map lamps.
2. Position console, install bulb holders.
3. Install map lamp console, install and tighten screw.
4. Install grille.
5. Install interior mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping - Renew).
Repair Operation Time (ROT)
Figure 3
Repair Operation Time (ROT)

Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
12-3-2 Workshop Manual May 2007
Major Components
Compressor
• Engine mounted, driven by the accessory drive belt
• Variable displacement type
• High-pressure relief valve, to avoid system over-pressure
• ECU controlled clutch energised via a relay
Receiver drier
• Vertically mounted on the right-hand side of the engine bay
• The high-side charge port is installed to the high side entry pipe to the receiver drier
Condenser
• Multi-pass fin-over-tube type, mounted in front of the engine cooling pack and directly to the radiator
Trinary switch
Located in the compressor discharge pipe
• Provides a signal, via the A/C module, to the PCM, to disengage the compressor clutch should the refrigerant
pressure be less than 2 bar or greater than 30 bar
• Provides a hard-wired signal to the PCM, to switch the cooling fans to HIGH speed at 22 bar rising pressure and
to LOW speed at 17,5 bar falling pressure
• Provides a hard-wired signal to the PCM, to switch the radiator cooling fans to LOW speed at 12 bar rising
pressure and to switch the fans OFF at 8 bar falling
pressure
Expansion Valve
The expansion valve is located on the outside of the A/C unit
and comprises of a diaphragm, connected by a capillary
tube to a temperature sensing bulb, which regulates the
valve according to temperature variations at the evaporator
outlet pipe. This component is not serviceable.
A/C Unit

([SDQVLRQ9DOYH





Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
May 2007 Workshop Manual 12-3-11
A/C System Testing
Pressure Check
1. Connect the Recovery / Recycling / Recharging unit.
2. Start the engine. Allow to warm up then run at a constant 1,500 rpm.
3. Set the following A/C controls:
• Air Circulation to ‘Recirculate’
• Temperature to ‘Max’ Cold
• Air Flow to ‘Vent’
4. Close all the vehicle doors and windows.
5. Measure the ambient temperature and high / low pressure side reading of Recovery / Recycling /
Recharging unit gauges.
6. Verify that the intersection of the pressure reading of the Recovery / Recycling / Recharging unit gauges and the
ambient temperature is in the shaded zone.
If there is any fault, inspect the refrigerant system according
to the troubleshooting chart.
Performance Test
1. Check the refrigerant pressure.
2. Place a dry-bulb thermometer in the driver-side center ventilator outlet.
3. Start the engine. Allow to warm up then run at a constant 1,500 rpm.
4. Set the A/C unit fan speed to ‘Max Hi’.
5. Turn the A/C system on.
6. Set the following A/C controls: • Air Circulation to ‘Recirculate’
• Temperature to ‘Max’ Cold
• Air Flow to ‘Vent’ 7. Close all the doors and windows.
8. Wait until the A/C output temperature stabilizes.
9. After the blower air is stabilized, read the dry-bulb
thermometer.
10. Verify the ambient temperature.
11. Verify the temperature is in the shaded zone.
If there is any fault, inspect the refrigerant system according
to the troubleshooting chart.
Vacuum Check
1. Stop the vacuum pump, note the high and low pressure side readings of the Recovery / Recycling / Recharging
unit gauges and wait for 5 min.
2. Check the high and low pressure side readings of the Recovery / Recycling / Recharging unit gauges.
1 If the readings have changed, inspect for leaks and go to Evacuation (Refer to ’E vacuation’, page 12-3-10).
2 If the readings have not changed, go to Charging (Refer to ’Charging’, page 12-3-10).
It is recommended th
at a free standing air mover is placed
in front of the conden ser / cooling system.
AMBIENT TEMPERATURE
°C {°F}
10
{50} 15
{59} 20
{68} 25
{77} 30
{86} 35
{95} 40
{104}
LOW-PRESSURE SIDE
HIGH-PRESSURE SIDE
PRESSURE READING OF MANIHOLD GAUGE
MPa {kgf/cm
2, psi}
2.0
{20, 284}
1.5
{15, 213}
1.0
{10, 142}
0.2
{2.0, 28}0.1
{1.0, 14}
0.15
{1.5, 22}
0.05
{0.5, 7.3} 0.5
{5.1, 73}
Stabilized condition.
The A/C compressor repeatedly turns on and off at regular intervals.
AMBIENT TEMPERATURE
°C (°F)
CENTER VENTILATILATOR TEMPERATURE
°C (°F)
12 {54}
10 {50}
8 {46}
6 {43}4 {39} 2 {36}
10
{50} 15
{59} 20
{68} 25
{77} 30
{86} 35
{95} 40
{104}

Front Lights (17.01)
Lighting (17.00)17-1-2 Workshop Manual May 2007
Lighting (17.00)
Front Lights (17.01)
Specifications
Maintenance
RH/LH Headlamp Assembly-Renew
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp.
3. Remove LH/RH road wheel.
4. Remove intake air filter box (see Workshop Manual procedure 03.12.AB/03.12.BB Air Filter Box LH/RH
Renew).
5. Disconnect headlamp mu ltiplug (see Fig. 1). 6. Remove bolts (x3) from headlamp to bracket.
7. Disconnect headlamp washer supply hose (see Fig. 2).
8. Remove headlamp unit (see Fig. 4).
Installation
1. Connect multiplug and washer hose.
Bulbs

Rating
Type

(European) Type
(Federal)
Headlight dipped
beam-HID 35W D1S D1S
Headlight dipped
beam-Halogen 55W H11LL H11LL
Headlight main beam 65W H9 H9
Side Repeater 5W WY5W WY5W
Side marker (front and
rear) 3W N/A W3W
Headlamp AlignmentEuropeanFederal
Main Beam Alignment 1% Down 0.7% Down Vol.
Dipped Beam Alignment 1% Down 0.7% Down Vol.
Main beam is fixed to the Dipped beam.
Repair Operation Time (ROT)
Fig. 3
Fig. 2
Fig. 4

Front Lights (17.01)
Lighting (17.00)
May 2007 Workshop Manual 17-1-3
2. Position headlamp unit.
3. Install 3 Bolts from headlamp to bracket.
4. Install intake air filter box (see Workshop Manual procedure 03.12.AB/03.12.BB Air Filter Box LH/RH
Renew).
5. Install road wheel.
6. Lower vehicle on ramp.
7. Connect vehicle battery
8. Check headlamp alignment (see Workshop Manual procedure 17.01.BC Headlamp Alignment - Adjust).
Headlamp Alignment-Adjust
1. Top up all fluids to correct level.
2. Ensure fuel tank is ‘FULL’.
3. Position 37.5 kg in each seat.
4. Remove the access panel from wheel arch liner.
5. Position beam setting equipment to vehicle.
6. Switch ignition to position 2 and back to 0 (to set headlights).
7. Check headlamp alignment.
8. Switch ignition to position 2 and back to 0 (to set headlights).
9. Check headlamp alignment.
10. Adjust headlights
11. Check headlamp alignment.
12. Remove beam setting equipment from vehicle.
13. Install the access panel to wheel arch liner.
14. Remove the 37.5 kg weights.
Front Side Repeater Lamp Assembly -
Remove and Install
Remove
1. Raise the vehicle and make it safe.
2. Remove the two M6 Torx head screws that attach the wheelarch liner at the middle of the wheelarch.
3. Move the wheelarch liner to get access to the repeater lamp assembly.
4. Disconnect the electrical connector for the side repeater lamp.
5. Turn the side repeater lamp assembly clockwise (When
you look from outside the wing) and pull the assembly
out of the wing.
Install
1. Install the side repeater lamp assembly into the wing . Turn the assembly counterclockwise to attach it. 2. Install the electrical connector to the side repeater lamp.
3. Put the wheelarch liner back into position.
4. Install the two M6 Torx head screws that attach the
wheelarch liner.
5. Lower the vehicle.
Front Side Repeater Bulb - Remove and
Install
Remove
1. Raise the vehicle and make it safe.
2. Remove the two M6 Torx head screws that attach the
wheelarch liner at the middle of the wheelarch.
3. Move the wheelarch liner to get access to the repeater lamp assembly.
4. Hold the side repeater body and turn the bulb holder assembly counterclockwise an d pull it out of the body.
5. Pull the bulb to release it from the bulb holder.
Install
1. Push the bulb into the bulb holder.
2. Align the bulb holder assembly with the side repeater body.
3. Push the bulb holder assemby into the side repeater body and turn it clockwise to lock it.
4. Put the wheelarch liner back into position.
5. Install the two M6 Torx head screws that attach the wheelarch liner.
6. Lower the vehicle.
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
WARNING
BE CAREFUL WHEN YOU IN STALL AND REMOVE THE
BULB. THE GLASS OF THE BULB CAN BREAK AND CAUSE INJURY.
WARNING
BE CAREFUL WHEN YOU IN STALL AND REMOVE THE
BULB. THE GLASS OF THE BULB CAN BREAK AND
CAUSE INJURY.

Interior Lighting (17.02)
Lighting (17.00)
May 2007 Workshop Manual 17-2-1
Lighting (17.00)
Interior Lighting (17.02)
Specifications
Bulbs
Rating Type
Reading lamp 3W W3W
Boot lamp 10W C10W

Rear Lights (17.03)
Lighting (17.00)
November 2008 Workshop Manual 17-3-1
Lighting (17.00)
Rear Lights (17.03)
The rear light cluster is a sealed unit. If any light which fails
to illuminate is traced back to the rear light cluster, replace
the whole unit.
Specifications Maintenance
Licence Plate Illumina
tion Bulb - Remove
and Install
Remove
1. Only use the special tool No.43-28094 (see Figure 17-
01-001 with the side of the lamp assembly that has the
cut-out (see Figure 17-01-002).
Figure 17-03-001
Figure 17-03-002
Bulbs
Rating Type
Rear light cluster LED
Rear side marker 3W W3W
Number plate 5W W5W
High Mounted Stop Lamp LED
Repair Operation Time (ROT)

Rear Lights (17.03)
Lighting (17.00)17-3-2 Workshop Manual November 2008
2. Put the tip of the tool between the lamp assembly and the bumper (see Figure 17-03-003).
Figure17-03-003
3. Lever against the bumper to pull the lamp assembly from the bumper.
4. Turn and pull the bulb holder out of the lamp assembly.
5. Carefully pull the bulb out of the bulb holder.
Install
1. Push the bulb fully into the bulb holder.
2. Push the bulb holder into the lamp assembly and turn it to lock it in position.
3. Put the lamp assembly into position and push it to engage the attachment clips.
Note: There will be a loud nois
e when the lamp assembly is
released. This is usual.
WARNING
BE CAREFUL WHEN YOU INSTALL AND REMOVE THE BULB. THE GLASS OF THE BULB CAN BREAK AND
CAUSE INJURY.
WARNING
BE CAREFUL WHEN YOU INSTALL AND REMOVE THE BULB. THE GLASS OF THE BULB CAN BREAK AND CAUSE INJURY.