INCIDENTFlow chart
No.
1 Fan fails to rotate.
2 Fan does not rotate at 1-speed.
3 Fan does not rotate at 2-speed.
4 Fan does not rotate at 3-speed.
5 Fan does not rotate at 4-speed.
DIAGNOSTIC PROCEDURE
SYMPTOM: Blower motor does not rotate.
+Perform PRELIMINARY CHECK 1 before referring to the
following ¯ow chart.
Check if blower motor rotates properly
at each fan speed.
Conduct checks as per ¯ow chart at
left.
cjE
cjD
cjC
cjB
(Go to next page.)
CHECK POWER SUPPLY FOR BLOWER
MOTOR.
Disconnect blower motor harness connec-
tor.
Do approx. 12 volts exist between blower
motor harness terminal No.j
2and body
ground?
Ye s
cNo
Check 15A (No.and
No.) fuses at fuse
block.
(Refer to ``POWER SUP-
PLY ROUTING'' in EL sec-
tion and Wiring Diagram.)
1. Turn fan control knob to any position
except OFF.
2. Check circuit continuity between blower
motor harness terminal No.j
1and body
ground.
Continuity should exist.
OK
cNG
Reconnect blower motor
harness connector.
CHECK BLOWER MOTOR.
(Refer to Electrical Components Inspec-
tion.) (HA-31)
NG
Replace blower motor.
.
CHECK BLOWER MOTOR CIRCUIT
BETWEEN BLOWER MOTOR AND
RESISTOR.
Do approx. 12 volts exist between resistor
harness terminal No.j
4and body ground?
Ye s
cNo
Disconnect blower motor
and resistor harness con-
nectors.
Disconnect fan switch harness connector.Note
Check circuit continuity
between blower motor har-
ness terminal No.j
1and
resistor harness terminal
No.j
4.
Continuity should exist.
If OK, check harness for
short.
jA(Go to next page.)
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA596G
RHA597G
RHA598G
RHA599G
.
.
.
.
..
.
TROUBLE DIAGNOSESMANUAL
Blower Motor (Cont'd)
HA-29
jA
Note
CHECK GROUND CIRCUIT FOR FAN
SWITCH.
Check circuit continuity between fan switch
harness terminal No.j
5and body ground.
OK
CHECK RESISTOR AFTER DISCONNECT-
ING IT.
(Refer to Electrical Components Inspection.)
(HA-31)
OK NG
bjB
bjC
bjD
Replace resistor.jE
Reconnect resistor harness connector.
...
CHECK FAN SWITCH CIRCUIT.
Do approx. 12 volts exist between each fan switch har-
ness terminal and body ground?
Ye s N o
.
Note
Check circuit continuity
between fan switch harness
terminal and resistor har-
ness terminal.
If OK, check harness for
short.
CHECK FAN SWITCH AFTER DIS-
CONNECTING IT.
(Refer to Electrical Components
Inspection.) (HA-31)cNG
Replace fan switch.
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
Flow chart
No.Terminal No.
Voltage
Å@
j1
Body ground Approx. 12Vj2
j3
j4
Terminal No.
Conti-
nuity Fan
switchResistor
j
4j4
Ye s j3j3
j2j2
j1j1
RHA600G
RHA601G
RHA602G
.
.
.
.
.
.
.
TROUBLE DIAGNOSESMANUAL
Blower Motor (Cont'd)
HA-30
ELECTRICAL COMPONENTS INSPECTION
Fan switch
Check continuity between terminals at each switch position.
KNOB POSITION Continuity between terminals
OFF
1j
1Ðj6Ðj5
2j2Ðj6Ðj5
3j3Ðj6Ðj5
4j4Ðj6Ðj5
Blower motor
Con®rm smooth rotation of the blower motor.
+Ensure that there are no foreign particles inside the intake unit.
Blower resistor
Check resistance between terminals.
Terminal No.
Resistance
(+) (þ)
j
2
j4
Approx. 1.4 - 1.6W
j
1Approx. 2.5 - 2.8W
j
3Approx. 0.5 - 0.6W
RHA594G
RHA595G
TROUBLE DIAGNOSESMANUAL
Blower Motor (Cont'd)
HA-31
PERFORMANCE CHART
Test condition
Testing must be performed as follows:
Vehicle location: Indoors or in the shade (in a well-ventilated place)
Doors: Closed
Door window: Open
Hood: Open
TEMP.: Max. COLD
Discharge Air: Face Vent
REC switch: (Recirculation) set
FAN speed: High speed
Engine speed: Idle speed
Operate the air conditioning system to 10 minutes before taking
measurements.
Rear cooler: ON (For rear cooler equipped model only)
Test reading (Single A/C equipped model)
Recirculating-to-discharge air temperature table
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature at center ventilator ÉC (ÉF)
Relative humidity % Air temperature ÉC (ÉF)
50-6025 (77) 8.0 - 10.0 (46 - 50)
30 (86) 12.0 - 15.0 (54 - 59)
35 (95) 16.0 - 20.0 (61 - 68)
40 (104) 20.5 - 24.5 (69 - 76)
60-7025 (77) 10.4 - 13.0 (51 - 55)
30 (86) 15.0 - 18.0 (59 - 64)
35 (95) 19.5 - 23.4 (67 - 74)
40 (104) 24.5 - 28.5 (76 - 83)
Ambient air temperature-to-operating pressure table
Ambient air
High-pressure (Discharge side)
kPa (bar, kg/cm
2, psi)Low-pressure (Suction side)
kPa (bar, kg/cm2, psi)
Relative humidity %Air temperature
ÉC (ÉF)
50-7025 (77)1,373 - 1,471 (13.73 - 14.71,
14.0 - 15.0, 199 - 213)196 - 245 (1.96 - 2.45,
2.0 - 2.5, 28 - 36)
30 (86)1,275 - 1,520 (12.75 - 15.20,
13.0 - 15.5, 185 - 220)226 - 284 (2.26 - 2.84,
2.3 - 2.9, 33 - 41)
35 (95)1,412 - 1,716 (14.12 - 17.16,
14.4 - 17.5, 205 - 249)255 - 314 (2.55 - 3.14,
2.6 - 3.2, 37 - 46)
40 (104)1,608 - 1,932 (16.08 - 19.32,
16.4 - 19.7, 233 - 280)294 - 353 (2.94 - 3.53,
3.0 - 3.6, 43 - 51)
TROUBLE DIAGNOSESMANUAL
Insufficient Cooling (Cont'd)
HA-35