Page 777 of 1226

Precautions for Three Way Catalyst
(If so equipped)
If a large amount of unburned fuel ¯ows into the catalyst, the cata-
lyst temperature will be excessively high. To prevent this, follow the
instructions below:
+Use unleaded gasoline only. Leaded gasoline will seriously
damage the three way catalyst.
+When checking for ignition spark or measuring engine
compression, make tests quickly and only when necessary.
+Do not run engine when the fuel tank level is low, otherwise the
engine may mis®re causing damage to the catalyst.
Do not place the vehicle on ¯ammable material. Keep ¯ammable
material off the exhaust pipe and the three way catalyst.
Precautions for Engine Oils
Prolonged and repeated contact with used engine oil may cause
skin cancer. Try to avoid direct skin contact with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner
as soon as possible.
HEALTH PROTECTION PRECAUTIONS
+Avoid prolonged and repeated contact with oils, particularly
used engine oils.
+Wear protective clothing, including impervious gloves where
practicable.
+Do not put oily rags in pockets.
+Avoid contaminating clothes, particularly underpants, with oil.
+Heavily soiled clothing and oil-impregnated footwear should not
be worn. Overalls must be cleaned regularly.
+First Aid treatment should be obtained immediately for open
cuts and wounds.
+Use barrier creams, applying them before each work period, to
help the removal of oil from the skin.
+Wash with soap and water to ensure all oil is removed (skin
cleansers and nail brushes will help). Preparations containing
lanolin replace the natural skin oils which have been removed.
+Do not use gasoline, kerosine, diesel fuel, gas oil, thinners or
solvents for cleaning skin.
+If skin disorders develop, obtain medical advice without delay.
+Where practicable, degrease components prior to handling.
+Where there is a risk of eye contact, eye protection should be
worn, for example, chemical goggles or face shields; in addition
an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Burning used engine oil in small space heaters or boilers can be
recommended only for units of approved design. The heating sys-
tem must meet the requirements of HM Inspectorate of Pollution for
small burners of less than 0.4 MW. If in doubt check with the
appropriate local authority and/or manufacturer of the approved
appliance.
PRECAUTIONS
GI-4
Page 778 of 1226

Dispose of used oil and used oil ®lters through authorized waste
disposal contractors to licensed waste disposal sites, or to the
waste oil reclamation trade. If in doubt, contact the local authority
for advice on disposal facilities.
It is illegal to pour used oil on to the ground, down sewers or drains,
or into water courses.
The regulations concerning the pollution of the environment
will vary from country to country.
Precautions for Fuel
GASOLINE ENGINE:
Three way catalyst equipped models ... unleaded gasoline of at
least 91 octane (RON)
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will dam-
age the three way catalyst.
Except for the above models ... unleaded or leaded gasoline of
above 88 octane (RON)
Use unleaded fuel if instructed on the fuel ®ller lid.
DIESEL ENGINE*:
Diesel fuel of above 45 cetane for TD42 engine and above 50 cet-
ane for RD28ET engine
* If two types of diesel fuel are available, use summer or winter
fuel properly according to the following temperature conditions.
+Above þ7ÉC (20ÉF) ... Summer type diesel fuel.
+Below þ7ÉC (20ÉF) ... Winter type diesel fuel.
CAUTION:
+Do not use home heating oil, gasoline, or other alternate
fuels in your diesel engine. The use of those can cause
engine damage.
+Do not use summer fuel at temperature below þ7ÉC (20ÉF).
The cold temperature will cause wax to form in the fuel. As
a result, it may prevent the engine from running smoothly.
+Do not add gasoline or other alternate fuels to diesel fuel.
Precautions for Air Conditioning
Use an approved refrigerant recovery unit any time the air condi-
tioning system must be discharged. Refer to HA section (``HFC-
134a (R-134a) Service Procedure'', ``SERVICE PROCEDURES'')
for speci®c instructions.
PRECAUTIONS
Precautions for Engine Oils (Cont'd)
GI-5
Page 779 of 1226

+ALPHABETICAL INDEXis provided at the end of this manual so that you can rapidly ®nd the item and
page you are searching for.
+A QUICK REFERENCE INDEX,a black tab (e.g.
) is provided on the ®rst page. You can quickly ®nd
the ®rst page of each section by mating it to the section's black tab.
+THE CONTENTSare listed on the ®rst page of each section.
+THE TITLEis indicated on the upper portion of each page and shows the part or system.
+THE PAGE NUMBERof each section consists of two letters which designate the particular section and a
number (e.g. ``BR-5'').
+THE LARGE ILLUSTRATIONSare exploded views (See below) and contain tightening torques, lubrica-
tion points, section number of thePARTS CATALOG(e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriatePARTS CATALOG.
+THE SMALL ILLUSTRATIONSshow the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
SBR364AC
HOW TO USE THIS MANUAL
GI-6
Page 780 of 1226

+The followingSYMBOLS AND ABBREVIATIONSare used:
,: Tightening torque
: Should be lubricated with grease.
Unless otherwise indicated, use rec-
ommended multi-purpose grease.
: Should be lubricated with oil.
: Sealing point
: Checking point
: Always replace after every disas-
sembly.
jP: Apply petroleum jelly.
: Apply ATF.
.: Select with proper thickness.
>: Adjustment is required.
SDS : Service Data and Speci®cations
LH, RH : Left-Hand, Right-Hand
FR, RR : Front, Rear
M/T : Manual Transaxle/Transmission
,
4WD : 4-Wheel Drive
2WD : 2-Wheel Drive
A/C : Air Conditioner
P/S : Power Steering
SST : Special Service Tools
SAE : Society of Automotive Engineers,
Inc.
ATF : Automatic Transmission Fluid
D
1: Drive range 1st gear
D
2: Drive range 2nd gear
D
3: Drive range 3rd gear
D
4: Drive range 4th gear
OD : Overdrive
2
2: 2nd range 2nd gear
2
1: 2nd range 1st gear
1
2: 1st range 2nd gear
1
1: 1st range 1st gear
+TheUNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
``Example''
Tightening torque:
59-78Nzm (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
+TROUBLE DIAGNOSESare included in sections dealing with complicated components.
+SERVICE DATA AND SPECIFICATIONSare contained at the end of each section for quick reference of
data.
+The captionsWARNINGandCAUTIONwarn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNINGindicates the possibility of personal injury if instructions are not followed.
CAUTIONindicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTSexceptWARNINGandCAUTIONgive you helpful information.
HOW TO USE THIS MANUAL
GI-7
Page 781 of 1226
Sample/Wiring Diagram Ð EXAMPL Ð
+For Description, refer to GI-10.
YGI001
HOW TO READ WIRING DIAGRAMS
GI-8
Page 782 of 1226
OPTIONAL SPLICE
SGI942
HOW TO READ WIRING DIAGRAMS
Sample/Wiring Diagram Ð EXAMPL Ð (Cont'd)
GI-9
Page 783 of 1226

Description
Number Item Description
V1Power condition+This shows the condition when the system receives battery positive voltage (can
be operated).
V2Fusible link+The double line shows that this is a fusible link.
+The open circle shows current ¯ow in, and the shaded circle shows current ¯ow
out.
V3Fusible link/fuse location+This shows the location of the fusible link or fuse in the fusible link or fuse box.
For arrangement, refer to EL section (``POWER SUPPLY ROUTING'').
V4Fuse+The single line shows that this is a fuse.
+The open circle shows current ¯ow in, and the shaded circle shows current ¯ow
out.
V5Current rating+This shows the current rating of the fusible link or fuse.
V6Connectors+This shows that connector
E3is female and connectorM1is male.
+The G/R wire is located in the 1A terminal of both connectors.
+Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is
SMJ connector. Refer to GI-16.
V7Optional splice+The open circle shows that the splice is optional depending on vehicle application.
V8Splice+The shaded circle shows that the splice is always on the vehicle.
V9Page crossing+This arrow shows that the circuit continues to an adjacent page.
+The A will match with the A on the preceding or next page.
V10Common connector+The dotted lines between terminals show that these terminals are part of the same
connector.
V11Option abbreviation+This shows that the circuit is optional depending on vehicle application.
V12Relay+This shows an internal representation of the relay. For details, refer to EL section
(``STANDARDIZED RELAY'').
V13Connectors+This shows that the connector is connected to the body or a terminal with bolt or
nut.
V14Wire color+This shows a code for the color of the wire.
B = Black BR = Brown
W = White OR = Orange
R = Red P = Pink
G = Green PU = Purple
L = Blue GY = Gray
Y = Yellow SB = Sky Blue
LG = Light Green CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given ®rst, followed by the stripe
color as shown below:
Example: L/W = Blue with White Stripe
V15Option description+This shows a description of the option abbreviation used on the page.
V16Switch+This shows that continuity exists between terminals 1 and 2 when the switch is in
the A position. Continuity exists between terminals 1 and 3 when the switch is in
the B position.
V17Assembly parts+Connector terminal in component shows that it is a harness incorporated assem-
bly.
V18Cell code+This identi®es each page of the wiring diagram by section, system and wiring dia-
gram page number.
HOW TO READ WIRING DIAGRAMS
GI-10
Page 784 of 1226

Number Item Description
V19Current ¯ow arrow+Arrow indicates electric current ¯ow, especially where the direction of standard
¯ow (vertically downward or horizontally from left to right) is difficult to follow.
+A double arrow ``bÐ
c'' shows that current can ¯ow in either direction depending
on circuit operation.
V20System branch+This shows that the system branches to another system identi®ed by cell code
(section and system).
V21Page crossing+This arrow shows that the circuit continues to another page identi®ed by cell code.
+The C will match with the C on another page within the system other than the
next or preceding pages.
V22Shielded line+The line enclosed by broken line circle shows shield wire.
V23Component box in wave
line+This shows that another part of the component is also shown on another page
(indicated by wave line) within the system.
V24Component name+This shows the name of a component.
V25Connector number+This shows the connector number.
+The letter shows which harness the connector is located in.
Example:M: main harness. For detail and to locate the connector, refer to EL sec-
tion (``Main Harness'', ``HARNESS LAYOUT''). A coordinate grid is included for
complex harnesses to aid in locating connectors.
V26Ground (GND)+The line spliced and grounded under wire color shows that ground line is spliced
at the grounded connector.
V27Ground (GND)+This shows the ground connection.
V28Connector views+This area shows the connector faces of the components in the wiring diagram on
the page.
V29Common component+Connectors enclosed in broken line show that these connectors belong to the
same component.
V30Connector color+This shows a code for the color of the connector. For code meaning, refer to wire
color codes, NumberV14of this chart.
V31Fusible link and fuse box+This shows the arrangement of fusible link(s) and fuse(s), used for connector
views of ``POWER SUPPLY ROUTING'' in EL section.
The open square shows current ¯ow in, and the shaded square shows current
¯ow out.
V32Reference area+This shows that more information on the Super Multiple Junction (SMJ) and Joint
Connectors (J/C) exists on the foldout page. Refer to GI-16 for details.
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-11