2003 CHRYSLER CARAVAN Service Manual

weight low beam automatic transmission seat adjustment window USB

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CHRYSLER CARAVAN 2003 Service Manual Alternate Good Trip
Alternate Good Trips are used in place of Global
Good Trips for Comprehensive Components and
Major Monitors. If the Task Manager cannot run a
Global Good Trip because a component f

Alternate Good Trip
Alternate Good Trips are used in place of Global
Good Trips for Comprehensive Components and
Major Monitors. If the Task Manager cannot run a
Global Good Trip because a component fault is stop-
ping the monitor from running, it will attempt to
count an Alternate Good Trip.
The Task Manager counts an Alternate Good Trip
for Comprehensive components when the following
conditions are met:
²Two minutes of engine run time, idle or driving
²No other faults occur
The Task Manager counts an Alternate Good Trip
for a Major Monitor when the monitor runs and
passes. Only the Major Monitor that failed needs to
pass to count an Alternate Good Trip.
Warm-Up Cycles
Once the MIL has been extinguished by the Good
Trip Counter, the PCM automatically switches to a
Warm-Up Cycle Counter that can be viewed on the
DRBIIIt. Warm-Up Cycles are used to erase DTCs
and Freeze Frames. Forty Warm-Up cycles must
occur in order for the PCM to self-erase a DTC and
Freeze Frame. A Warm-Up Cycle is defined as fol-
lows:
²Engine coolant temperature must start below
and rise above 160É F
²Engine coolant temperature must rise by 40É F
²No further faults occur
Freeze Frame Data Storage
Once a failure occurs, the Task Manager records
several engine operating conditions and stores it in a
Freeze Frame. The Freeze Frame is considered one
frame of information taken by an on-board data
recorder. When a fault occurs, the PCM stores the
input data from various sensors so that technicians
can determine under what vehicle operating condi-
tions the failure occurred.
The data stored in Freeze Frame is usually
recorded when a system fails the first time for two
trip faults. Freeze Frame data will only be overwrit-
ten by a different fault with a higher priority.
CAUTION: Erasing DTCs, either with the DRBIIIT;or
by disconnecting the battery, also clears all Freeze
Frame data.
Similar Conditions Window
The Similar Conditions Window displays informa-
tion about engine operation during a monitor. Abso-
lute MAP (engine load) and Engine RPM are stored
in this window when a failure occurs. There are two
different Similar conditions Windows: Fuel System
and Misfire.FUEL SYSTEM
²Fuel System Similar Conditions WindowÐ
An indicator that 'Absolute MAP When Fuel Sys Fail'
and 'RPM When Fuel Sys Failed' are all in the same
range when the failure occurred. Indicated by switch-
ing from 'NO' to 'YES'.
²Absolute MAP When Fuel Sys FailÐ The
stored MAP reading at the time of failure. Informs
the user at what engine load the failure occurred.
²Absolute MAPÐ A live reading of engine load
to aid the user in accessing the Similar Conditions
Window.
²RPM When Fuel Sys FailÐ The stored RPM
reading at the time of failure. Informs the user at
what engine RPM the failure occurred.
²Engine RPMÐ A live reading of engine RPM
to aid the user in accessing the Similar Conditions
Window.
²Adaptive Memory FactorÐ The PCM utilizes
both Short Term Compensation and Long Term Adap-
tive to calculate the Adaptive Memory Factor for
total fuel correction.
²Upstream O2S VoltsÐ A live reading of the
Oxygen Sensor to indicate its performance. For
example, stuck lean, stuck rich, etc.
²SCW Time in Window (Similar Conditions
Window Time in Window)Ð A timer used by the
PCM that indicates that, after all Similar Conditions
have been met, if there has been enough good engine
running time in the SCW without failure detected.
This timer is used to increment a Good Trip.
²Fuel System Good Trip CounterÐATrip
Counter used to turn OFF the MIL for Fuel System
DTCs. To increment a Fuel System Good Trip, the
engine must be in the Similar Conditions Window,
Adaptive Memory Factor must be less than cali-
brated threshold and the Adaptive Memory Factor
must stay below that threshold for a calibrated
amount of time.
²Test Done This TripÐ Indicates that the
monitor has already been run and completed during
the current trip.
MISFIRE
²Same Misfire Warm-Up StateÐ Indicates if
the misfire occurred when the engine was warmed up
(above 160É F).
²In Similar Misfire WindowÐ An indicator
that 'Absolute MAP When Misfire Occurred' and
'RPM When Misfire Occurred' are all in the same
range when the failure occurred. Indicated by switch-
ing from 'NO' to 'YES'.
²Absolute MAP When Misfire OccurredÐ
The stored MAP reading at the time of failure.
Informs the user at what engine load the failure
occurred.
25 - 26 ON-BOARD DIAGNOSTICSRS
TASK MANAGER (Continued)
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CHRYSLER CARAVAN 2003 Service Manual ²Absolute MAPÐ A live reading of engine load
to aid the user in accessing the Similar Conditions
Window.
²RPM When Misfire OccurredÐ The stored
RPM reading at the time of failure. Informs the user

Page 2139 of 2177

CHRYSLER CARAVAN 2003 Service Manual ProCarManuals.com

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CHRYSLER CARAVAN 2003 Service Manual ABS FASTENER TORQUE,
SPECIFICATIONS......................5-79
ABSORBER - DESCRIPTION, SHOCK.......2-36
ABSORBER - INSTALLATION, SHOCK......2-38
ABSORBER - OPERATION, SHOCK........2-36
ABSORBER - REMOV

ABS FASTENER TORQUE,
SPECIFICATIONS......................5-79
ABSORBER - DESCRIPTION, SHOCK.......2-36
ABSORBER - INSTALLATION, SHOCK......2-38
ABSORBER - OPERATION, SHOCK........2-36
ABSORBER - REMOVAL, SHOCK..........2-36
ABSORBER (UPPER BUSHING) -
ASSEMBLY, SHOCK....................2-37
ABSORBER (UPPER BUSHING) -
DISASSEMBLY, SHOCK.................2-36
A/C COMPRESSOR - DESCRIPTION......24-63
A/C COMPRESSOR - OPERATION........24-63
A/C COOL DOWN TEST - DIAGNOSIS
AND TESTING........................24-4
A/C DISTRIBUTION DUCT -
INSTALLATION.......................24-53
A/C DISTRIBUTION DUCT - REMOVAL....24-53
A/C HEATER CONTROL - INSTALLATION....24-9
A/C HEATER CONTROL - REMOVAL.......24-9
A/C PERFORMANCE TEST - DIAGNOSIS
AND TESTING........................24-5
A/C PLUMBING - CAUTION.............24-61
A/C PLUMBING - WARNING............24-61
A/C PRESSURE TRANSDUCER -
DESCRIPTION.......................24-10
A/C PRESSURE TRANSDUCER -
DIAGNOSIS AND TESTING.............24-10
A/C PRESSURE TRANSDUCER -
INSTALLATION.......................24-11
A/C PRESSURE TRANSDUCER -
OPERATION.........................24-10
A/C PRESSURE TRANSDUCER -
REMOVAL..........................24-10
ACCELERATOR PEDAL - INSTALLATION . . . 14-24
ACCELERATOR PEDAL - REMOVAL.......14-23
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING.........................7-7
ACCESSORY DRIVE BELT TENSION,
SPECIFICATIONS.......................7-5
ACCESSORY RELAY - DESCRIPTION . . . 8W-97-2
ACCESSORY RELAY - DIAGNOSIS &
TESTING.........................8W-97-2
ACCESSORY RELAY - OPERATION.....8W-97-2
ACCUMULATOR - DESCRIPTION........21-188
ACCUMULATOR - OPERATION..........21-189
A/C-HEATER CONTROL - INSTALLATION . . . 24-29
A/C-HEATER CONTROL - REMOVAL......24-29
ACTUATOR - DESCRIPTION, BLEND
DOOR........................24-11,24-30
ACTUATOR - DESCRIPTION, ENGAGE.....8N-10
ACTUATOR - DESCRIPTION, LATCH......8N-14
ACTUATOR - DESCRIPTION, MODE
DOOR.............................24-24
ACTUATOR - DESCRIPTION,
RECIRCULATION DOOR................24-27
ACTUATOR - INSTALLATION, BLEND
DOOR........................24-12,24-31
ACTUATOR - INSTALLATION, ENGAGE....8N-11
ACTUATOR - INSTALLATION, LATCH.....8N-14
ACTUATOR - INSTALLATION, MODE
DOOR........................24-25,24-36
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-28
ACTUATOR - OPERATION, BLEND DOOR . . 24-11,
24-30
ACTUATOR - OPERATION, ENGAGE......8N-11
ACTUATOR - OPERATION, LATCH........8N-14
ACTUATOR - OPERATION, MODE DOOR . . . 24-24
ACTUATOR - OPERATION,
RECIRCULATION DOOR................24-27
ACTUATOR - REMOVAL, BLEND DOOR . . . 24-12,
24-31
ACTUATOR - REMOVAL, ENGAGE........8N-11
ACTUATOR - REMOVAL, LATCH.........8N-14
ACTUATOR - REMOVAL, MODE DOOR....24-25,
24-36
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-27
ADAPTER - INSTALLATION, FRONT DISC
BRAKE CALIPER......................5-31
ADAPTER - INSTALLATION, OIL FILTER
. . . 9-139
ADAPTER - REMOVAL, FRONT DISC
BRAKE CALIPER
......................5-31
ADAPTER - REMOVAL, OIL FILTER
.......9-139
ADAPTIVE MEMORIES, OPERATION -
FUEL CORRECTION OR
................14-20
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE
.................7-5ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING...................7-5
ADHESIVE ATTACHED - INSTALLATION,
EXTERIOR NAME PLATES..............23-50
ADHESIVE ATTACHED - REMOVAL,
EXTERIOR NAME PLATES..............23-50
ADHESIVE LOCATIONS -
SPECIFICATIONS, STRUCTURAL........23-153
ADJUSTER-BORC-PILLAR -
INSTALLATION, SEAT BELT HEIGHT......8O-12
ADJUSTER-BORC-PILLAR -
REMOVAL, SEAT BELT HEIGHT..........8O-12
ADJUSTER - DIAGNOSIS AND TESTING,
DRUM BRAKE AUTOMATIC..............5-13
ADJUSTER - INSTALLATION, FRONT
SEAT TRACK MANUAL................23-94
ADJUSTER - INSTALLATION, FRONT
SEAT TRACK POWER.................23-94
ADJUSTER - REMOVAL, FRONT SEAT
TRACK MANUAL.....................23-94
ADJUSTER - REMOVAL, FRONT SEAT
TRACK POWER......................23-94
ADJUSTER KNOB - INSTALLATION, SEAT
BELT HEIGHT.......................8O-13
ADJUSTER KNOB - REMOVAL, SEAT
BELT HEIGHT.......................8O-13
ADJUSTER NOISE DIAGNOSIS -
DIAGNOSIS AND TESTING, HYDRAULIC
LASH...............................9-34
ADJUSTER TENSION RELEASE -
STANDARD PROCEDURE, PARKING
BRAKE AUTOMATIC....................5-58
ADJUSTER TENSION RESET -
STANDARD PROCEDURE, PARKING
BRAKE AUTOMATIC.....................5-59
ADJUSTERS - INSTALLATION,
HYDRAULIC LASH.....................9-34
ADJUSTERS - REMOVAL, HYDRAULIC
LASH...............................9-34
AERATION - DIAGNOSIS AND TESTING,
COOLING SYSTEM.....................7-3
AFTER AN AIRBAG DEPLOYMENT -
STANDARD PROCEDURE, SERVICE.......8O-3
AIR CLEANER ELEMENT - INSTALLATION . . 9-24,
9-98
AIR CLEANER ELEMENT - REMOVAL . . 9-24,9-98
AIR CLEANER HOUSING - INSTALLATION . . 9-24,
9-99
AIR CLEANER HOUSING - REMOVAL . . 9-24,9-99
AIR CONDITIONING LINES -
INSTALLATION, REAR................24-105
AIR CONDITIONING LINES - REMOVAL,
REAR.............................24-104
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-28
AIR CONTROL MOTOR - INSTALLATION,
IDLE...............................14-29
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-28
AIR CONTROL MOTOR - REMOVAL, IDLE . . 14-29
AIR EXHAUSTER - DESCRIPTION, REAR
QUARTER PANEL/FENDER..............23-56
AIR EXHAUSTER - INSTALLATION, REAR
QUARTER PANEL/FENDER..............23-57
AIR EXHAUSTER - REMOVAL, REAR
QUARTER PANEL/FENDER..............23-56
AIR FILTER - DESCRIPTION............24-39
AIR FILTER - INSTALLATION............24-40
AIR FILTER - REMOVAL...............24-39
AIR GAP - STANDARD PROCEDURE,
COMPRESSOR CLUTCH...............24-17
AIR GAP, SPECIFICATIONS - WHEEL
SPEED SENSOR.......................5-79
AIR INTAKE PIPE - INSTALLATION......24-113
AIR INTAKE PIPE - REMOVAL..........24-112
AIR OUTLETS - DESCRIPTION.....24-40,24-52
AIR OUTLETS - INSTALLATION..........24-52
AIR OUTLETS - REMOVAL.............24-52
AIR PRESSURE TESTS - DIAGNOSIS
AND TESTING, CLUTCH...............21-122
AIR TEMPERATURE SENSOR -
DESCRIPTION, INLET.................14-29
AIR TEMPERATURE SENSOR -
OPERATION, INLET
...................14-29
AIRBAG - DESCRIPTION, DRIVER
........8O-5
AIRBAG - DESCRIPTION, PASSENGER
.....8O-7
AIRBAG - DESCRIPTION, SEAT
..........8O-10
AIRBAG - INSTALLATION, DRIVER
........8O-6AIRBAG - INSTALLATION, PASSENGER....8O-9
AIRBAG - OPERATION, DRIVER..........8O-5
AIRBAG - OPERATION, PASSENGER.......8O-8
AIRBAG - OPERATION, SEAT...........8O-11
AIRBAG - REMOVAL, DRIVER............8O-5
AIRBAG - REMOVAL, PASSENGER........8O-8
AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE IMPACT...........8O-17
AIRBAG CONTROL MODULE -
INSTALLATION, SIDE IMPACT...........8O-17
AIRBAG CONTROL MODULE -
OPERATION, SIDE IMPACT.............8O-17
AIRBAG CONTROL MODULE - REMOVAL,
SIDE IMPACT.......................8O-17
AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN........8O-3
AIRBAG SYSTEM - DIAGNOSIS AND
TESTING............................8O-2
AIRBAG TRIM COVER - INSTALLATION,
DRIVER.............................8O-7
AIRBAG TRIM COVER - REMOVAL,
DRIVER.............................8O-6
AIRBAGS - STANDARD PROCEDURE,
HANDLING..........................8O-3
AJAR SWITCH - EXPORT -
INSTALLATION, HOOD.................8Q-3
AJAR SWITCH - EXPORT - REMOVAL,
HOOD..............................8Q-3
ALIGNMENT - DESCRIPTION, WHEEL......2-46
ALIGNMENT - EXPORT - STANDARD
PROCEDURE, FRONT FOG LAMP UNIT.....8L-9
ALIGNMENT - EXPORT - STANDARD
PROCEDURE, HEADLAMP UNIT.........8L-17
ALIGNMENT - STANDARD PROCEDURE,
FRONT FOG LAMP UNIT................8L-9
ALIGNMENT - STANDARD PROCEDURE,
FRONT WIPER ARM...................8R-8
ALIGNMENT - STANDARD PROCEDURE,
HEADLAMP UNIT.....................8L-17
ALIGNMENT - STANDARD PROCEDURE,
WHEEL.............................2-51
ALIGNMENT, SPECIFICATIONS - WHEEL....2-55
ALUMINUM WHEEL CARE - CLEANING . . . 22-18
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-11
AMBIENT TEMP SENSOR - OPERATION . . 8M-11
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............8M-12
AMBIENT TEMPERATURE SENSOR
CIRCUIT - DIAGNOSIS AND TESTING....8M-12
AN AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER...........8O-3
ANTENNA - EXPORT - DESCRIPTION,
QUARTER GLASS INTEGRAL............8A-9
ANTENNA - EXPORT - DIAGNOSIS AND
TESTING, QUARTER GLASS INTEGRAL....8A-9
ANTENNA - EXPORT - OPERATION,
QUARTER GLASS INTEGRAL............8A-9
ANTENNA BODY AND CABLE -
DESCRIPTION........................8A-4
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-4
ANTENNA BODY AND CABLE -
INSTALLATION.......................8A-6
ANTENNA BODY AND CABLE -
OPERATION..........................8A-4
ANTENNA BODY AND CABLE - REMOVAL . . 8A-5
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-9
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-8
ANTENNA MODULE - EXPORT -
DESCRIPTION........................8A-6
ANTENNA MODULE - EXPORT -
DIAGNOSIS AND TESTING..............8A-7
ANTENNA MODULE - EXPORT -
INSTALLATION.......................8A-7
ANTENNA MODULE - EXPORT -
OPERATION..........................8A-6
ANTENNA MODULE - EXPORT -
REMOVAL
...........................8A-7
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER
........................8E-5
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
........................8E-6
ANTILOCK BRAKE - OPERATION,
CONTROLLER
........................8E-5
ANTILOCK BRAKE - REMOVAL,
CONTROLLER
........................8E-6
RSINDEX1
Description Group-Page Description Group-Page Description Group-Page
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CHRYSLER CARAVAN 2003 Service Manual ANTILOCK BRAKE SYSTEM -
DESCRIPTION........................5-75
ANTILOCK BRAKE SYSTEM - OPERATION . . 5-76
ANTILOCK BRAKE SYSTEM BLEEDING -
STANDARD PROCEDURE................5-78
ANTILOCK BRAKE SYSTEM

ANTILOCK BRAKE SYSTEM -
DESCRIPTION........................5-75
ANTILOCK BRAKE SYSTEM - OPERATION . . 5-76
ANTILOCK BRAKE SYSTEM BLEEDING -
STANDARD PROCEDURE................5-78
ANTILOCK BRAKE SYSTEM (EXPORT) -
DESCRIPTION........................5-75
A-PILLAR LOWER EXTENSION TRIM -
INSTALLATION.......................23-73
A-PILLAR LOWER EXTENSION TRIM -
REMOVAL..........................23-73
A-PILLAR TRIM - INSTALLATION........23-73
A-PILLAR TRIM - REMOVAL............23-73
A-PILLAR-HEADER, OR B-PILLAR -
INSTALLATION.......................23-17
A-PILLAR-HEADER, OR B-PILLAR -
REMOVAL..........................23-17
APPLIQUE - INSTALLATION.............23-14
APPLIQUE - REMOVAL................23-14
ARM - DESCRIPTION, LOWER CONTROL . . . 2-12
ARM - INSPECTION, LOWER CONTROL....2-14
ARM - INSTALLATION, LOWER CONTROL . . 2-15
ARM - INSTALLATION, REAR WIPER.....8R-14
ARM - INSTALLATION, TORQUE..........3-44
ARM - OPERATION, LOWER CONTROL.....2-12
ARM - REMOVAL, LOWER CONTROL......2-12
ARM - REMOVAL, REAR WIPER.........8R-14
ARM - REMOVAL, TORQUE..............3-44
ARM ALIGNMENT - STANDARD
PROCEDURE, FRONT WIPER............8R-8
ARM (REAR BUSHING - HYDRO) -
ASSEMBLY, LOWER CONTROL...........2-14
ARM (REAR BUSHING - HYDRO) -
DISASSEMBLY, LOWER CONTROL........2-14
ARM (REAR BUSHING - STANDARD) -
ASSEMBLY, LOWER CONTROL...........2-14
ARM (REAR BUSHING - STANDARD) -
DISASSEMBLY, LOWER CONTROL........2-13
ARMREST - INSTALLATION.............23-90
ARMREST - REMOVAL................23-90
ARMS - DESCRIPTION, ROCKER........9-109
ARMS - INSPECTION, ROCKER...........9-35
ARMS - INSTALLATION, FRONT WIPER....8R-9
ARMS - INSTALLATION, ROCKER.........9-35
ARMS - OPERATION, ROCKER..........9-109
ARMS - REMOVAL, FRONT WIPER........8R-9
ARMS - REMOVAL, ROCKER.............9-34
ARMS AND SHAFT - ASSEMBLY,
ROCKER............................9-109
ARMS AND SHAFT - DISASSEMBLY,
ROCKER............................9-109
ARMS AND SHAFT - INSTALLATION,
ROCKER............................9-110
ARMS AND SHAFT - REMOVAL, ROCKER . . 9-109
ASSIST HANDLE - INSTALLATION........23-73
ASSIST HANDLE - REMOVAL...........23-73
ASSIST STRAP - INSTALLATION, FRONT
SEATBACK..........................23-91
ASSIST STRAP - REMOVAL, FRONT
SEATBACK..........................23-91
ATC - OPERATION, THREE ZONE.........24-3
ATC - OPERATION, TWO ZONE.........24-106
ATTACHED - INSTALLATION, EXTERIOR
NAME PLATES - ADHESIVE.............23-50
ATTACHED - INSTALLATION, EXTERIOR
NAME PLATES - TAPE.................23-50
ATTACHED - REMOVAL, EXTERIOR NAME
PLATES - ADHESIVE..................23-50
ATTACHED - REMOVAL, EXTERIOR NAME
PLATES - TAPE ......................23-50
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO/VIDEO - DESCRIPTION...........8A-1
AUDIO/VIDEO - OPERATION.............8A-2
AUTO SHUT DOWN RELAY -
DESCRIPTION.........................8I-3
AUTO SHUT DOWN RELAY - OPERATION . . . 8I-3
AUTOMATIC ADJUSTER - DIAGNOSIS
AND TESTING, DRUM BRAKE
............5-13
AUTOMATIC ADJUSTER TENSION
RELEASE - STANDARD PROCEDURE,
PARKING BRAKE
......................5-58
AUTOMATIC ADJUSTER TENSION RESET
- STANDARD PROCEDURE, PARKING
BRAKE
..............................5-59
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION
.......................8N-47
AUTOMATIC DAY / NIGHT MIRROR -
DIAGNOSIS AND TESTING
.............8N-47AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-47
AUTOMATIC TEMPERATURE CONTROL -
DESCRIPTION........................24-2
AUTOMATIC TRANSAXLE -
DESCRIPTION, 41TE.................21-117
AUTOMATIC TRANSAXLE - OPERATION,
41TE.............................21-119
AUTOMATIC TRANSAXLE, SPECIAL
TOOLS - 41TE......................21-183
AUTOSTICK SWITCH - DESCRIPTION....21-189
AUTOSTICK SWITCH - OPERATION......21-189
AWD - INSTALLATION..............2-39,2-44
AWD - INSTALLATION, REAR WHEEL
SPEED SENSOR.......................5-80
AWD - REMOVAL.................2-38,2-44
AWD - REMOVAL, REAR WHEEL SPEED
SENSOR............................5-80
AWD AND HEAVY DUTY - INSTALLATION . . . 2-35
AWD AND HEAVY DUTY - REMOVAL......2-35
AXLE SEALS - INSTALLATION...........21-61
AXLE SEALS - REMOVAL..............21-61
B OR C-PILLAR - INSTALLATION, SEAT
BELT HEIGHT ADJUSTER..............8O-12
B OR C-PILLAR - REMOVAL, SEAT BELT
HEIGHT ADJUSTER...................8O-12
BACK - INSTALLATION, BENCH SEAT....23-101
BACK - QUAD BUCKET - INSTALLATION,
BUCKET SEAT.......................23-97
BACK - QUAD BUCKET - REMOVAL,
BUCKET SEAT.........................23-97
BACK - REMOVAL, BENCH SEAT........23-101
BACK COVER - INSTALLATION, BENCH
SEAT .............................23-102
BACK COVER - REMOVAL, BENCH SEAT . . 23-102
BACK HINGE - REMOVAL, BENCH SEAT . . 23-100
BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH - INSTALLATION,
SEAT .............................23-100
BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH - REMOVAL, SEAT . . 23-100
BACKING PLATE - INSTALLATION,
STEERING COLUMN COVER............23-69
BACKING PLATE - REMOVAL, STEERING
COLUMN COVER.....................23-69
BACK-UP LAMP SWITCH -
INSTALLATION.......................21-62
BACK-UP LAMP SWITCH - REMOVAL.....21-62
BAG RETAINER - INSTALLATION,
PLASTIC GROCERY..................23-103
BAG RETAINER - REMOVAL, PLASTIC
GROCERY.........................23-103
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-5
BALANCE SHAFTS AND CARRIER
ASSEMBLY - DESCRIPTION.............9-69
BALANCE SHAFTS AND CARRIER
ASSEMBLY - INSTALLATION.............9-72
BALANCE SHAFTS AND CARRIER
ASSEMBLY - OPERATION...............9-69
BALANCE SHAFTS AND CARRIER
ASSEMBLY - REMOVAL.................9-69
BALL BEARING - INSTALLATION, END
COVER.............................21-10
BALL BEARING - REMOVAL, END COVER . . . 21-9
BALL JOINT - DESCRIPTION, LOWER......2-10
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - OPERATION, LOWER.......2-10
BALL JOINT SEAL BOOT - INSTALLATION . . 2-11
BALL JOINT SEAL BOOT - REMOVAL......2-11
BAR - DESCRIPTION, STABILIZER....2-16,2-43
BAR - DESCRIPTION, TRACK............2-44
BAR - INSPECTION, STABILIZER..........2-17
BAR - INSTALLATION, STABILIZER........2-17
BAR - INSTALLATION, TRACK............2-45
BAR - OPERATION, STABILIZER......2-16,2-44
BAR - OPERATION, TRACK..............2-44
BAR - REMOVAL, STABILIZER...........2-17
BAR - REMOVAL, TRACK...............2-44
BAR CUSHION - INSTALLATION,
STABILIZER
...........................2-4
BAR CUSHION - REMOVAL, STABILIZER
....2-4
BASE BRAKE BLEEDING - STANDARD
PROCEDURE
..........................5-7
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING
.............................5-4
BASE BRAKE SYSTEM, SPECIAL TOOLS
....5-10BASE BRAKES - DESCRIPTION............5-3
BASE BRAKES - OPERATION..............5-3
BASE BRAKES (EXPORT) - DESCRIPTION . . . 5-3
BASE COAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-84
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-9
BATTERY - OPERATION.................8F-9
BATTERY - REMOVAL.................8F-15
BATTERY CABLE - DIAGNOSIS AND
TESTING...........................8F-16
BATTERY CABLES - DESCRIPTION.......8F-16
BATTERY CABLES - INSTALLATION.......8F-18
BATTERY CABLES - OPERATION.........8F-16
BATTERY CABLES - REMOVAL..........8F-18
BATTERY CHARGING - STANDARD
PROCEDURE, CONVENTIONAL..........8F-11
BATTERY CHARGING - STANDARD
PROCEDURE, SPIRAL PLATE............8F-10
BATTERY ELECTROLYTE LEVEL -
STANDARD PROCEDURE, CHECKING.....8F-14
BATTERY HOLDDOWN - DESCRIPTION....8F-15
BATTERY HOLDDOWN - INSTALLATION . . . 8F-16
BATTERY HOLDDOWN - OPERATION.....8F-15
BATTERY HOLDDOWN - REMOVAL.......8F-16
BATTERY REPLACEMENT - STANDARD
PROCEDURE........................8N-42
BATTERY, SPECIFICATIONS.............8N-43
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-5
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-7
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-23
BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-23
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-23
BATTERY TEMPERATURE SENSOR -
SPECIFICATIONS.....................8F-22
BATTERY TRAY - DESCRIPTION.........8F-18
BATTERY TRAY - INSTALLATION.........8F-19
BATTERY TRAY - OPERATION...........8F-19
BATTERY TRAY - REMOVAL............8F-19
BEARING - DESCRIPTION, HUB.......2-30,2-5
BEARING - DIAGNOSIS AND TESTING,
HUB.............................2-30,2-5
BEARING - INSTALLATION, CLUTCH
RELEASE LEVER.......................6-7
BEARING - INSTALLATION, END COVER
BALL..............................21-10
BEARING - INSTALLATION, HUB.......2-32,2-5
BEARING - OPERATION, HUB.........2-30,2-5
BEARING - REMOVAL, CLUTCH RELEASE
LEVER...............................6-6
BEARING - REMOVAL, END COVER BALL . . . 21-9
BEARING - REMOVAL, HUB..........2-31,2-5
BEARING CLEARANCE - STANDARD
PROCEDURE, MEASURING
CONNECTING ROD...................9-120
BEARING CLEARANCE USING
PLASTIGAGE - STANDARD
PROCEDURE, MEASURING..........9-12,9-84
BEARING FITTING - STANDARD
PROCEDURE, MAIN...................9-123
BEARING PRELOAD - ADJUSTMENT,
DIFFERENTIAL......................21-199
BEARINGS - INSTALLATION,
CRANKSHAFT MAIN..................9-124
BEARINGS - REMOVAL, CRANKSHAFT
MAIN..............................9-124
BEARINGS (IN BLOCK) - DESCRIPTION,
CAMSHAFT.........................9-115
BEARINGS (IN BLOCK) - INSPECTION,
CAMSHAFT.........................9-115
BEARINGS (IN BLOCK) - INSTALLATION,
CAMSHAFT
.........................9-115
BEARINGS (IN BLOCK) - OPERATION,
CAMSHAFT
.........................9-115
BEARINGS (IN BLOCK) - REMOVAL,
CAMSHAFT
.........................9-115
BELLCRANK - INSTALLATION
...........23-34
BELLCRANK - REMOVAL
...............23-34
2 INDEXRS
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CHRYSLER CARAVAN 2003 Service Manual BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE.....................7-7
BELT - INSTALLATION, TIMING...........9-65
BELT - REMOVAL, TIMING..............9-63
BELT & RETRACTOR - FIRST ROW -
OUTBOARD - INST

BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE.....................7-7
BELT - INSTALLATION, TIMING...........9-65
BELT - REMOVAL, TIMING..............9-63
BELT & RETRACTOR - FIRST ROW -
OUTBOARD - INSTALLATION, SEAT......8O-13
BELT & RETRACTOR - FIRST ROW -
OUTBOARD - REMOVAL, SEAT..........8O-13
BELT & RETRACTOR - OUTBOARD -
FRONT - INSTALLATION, SEAT..........8O-13
BELT & RETRACTOR - OUTBOARD -
FRONT - REMOVAL, SEAT..............8O-13
BELT & RETRACTOR - SECOND ROW -
LEFT OUTBOARD - INSTALLATION,
SEAT ..............................8O-16
BELT & RETRACTOR - SECOND ROW -
LEFT OUTBOARD - REMOVAL, SEAT.....8O-16
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD - INSTALLATION,
SEAT ..............................8O-14
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD - REMOVAL, SEAT....8O-14
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR HVAC -
LWB - INSTALLATION, SEAT............8O-15
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR HVAC -
LWB - REMOVAL, SEAT...............8O-15
BELT BUCKLE - FIRST ROW - BENCH -
INSTALLATION, SEAT.................8O-12
BELT BUCKLE - FIRST ROW - BENCH -
REMOVAL, SEAT.....................8O-12
BELT BUCKLE - FIRST ROW INBOARD -
QUAD BUCKET - INSTALLATION, SEAT....8O-11
BELT BUCKLE - FIRST ROW INBOARD -
QUAD BUCKET - REMOVAL, SEAT.......8O-11
BELT BUCKLE - FRONT INBOARD -
INSTALLATION, SEAT.................8O-11
BELT BUCKLE - FRONT INBOARD -
REMOVAL, SEAT.....................8O-11
BELT BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - INSTALLATION,
SEAT ..............................8O-14
BELT BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT . . . 8O-14
BELT BUCKLE - SECOND ROW INBOARD
- 50/50 BENCH - INSTALLATION, SEAT . . . 8O-12
BELT BUCKLE - SECOND ROW INBOARD
- 50/50 BENCH - REMOVAL, SEAT.......8O-12
BELT COVER(S) - INSTALLATION,
TIMING.............................9-62
BELT COVER(S) - REMOVAL, TIMING......9-61
BELT HEIGHT ADJUSTER-BOR
C-PILLAR - INSTALLATION, SEAT........8O-12
BELT HEIGHT ADJUSTER-BOR
C-PILLAR - REMOVAL, SEAT...........8O-12
BELT HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT.................8O-13
BELT HEIGHT ADJUSTER KNOB -
REMOVAL, SEAT.....................8O-13
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER.......................23-112
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER......................23-110
BELT MOLDING - REMOVAL, FRONT
DOOR INNER.......................23-112
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER......................23-110
BELT TENSION - STANDARD
PROCEDURE, CHECKING POWER
STEERING............................7-8
BELT TENSION, SPECIFICATIONS -
ACCESSORY DRIVE.....................7-5
BELT TENSIONER - 2.4L - INSTALLATION . . 7-10
BELT TENSIONER - 2.4L - REMOVAL......7-10
BELT TENSIONER - 3.3/3.8L -
INSTALLATION........................7-12
BELT TENSIONER - 3.3/3.8L - REMOVAL . . . 7-12
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-16
BELT TENSIONER - OPERATION, SEAT....8O-16
BELT TENSIONER & PULLEY -
INSTALLATION, TIMING.................9-69
BELT TENSIONER & PULLEY -
REMOVAL, TIMING
....................9-68
BELTS - 2.4L - ADJUSTMENTS, DRIVE
.....7-10
BELTS - 2.4L - CLEANING, DRIVE
..........7-9
BELTS - 2.4L - INSPECTION, DRIVE
........7-9
BELTS - 2.4L - INSTALLATION, DRIVE
.....7-10BELTS - 2.4L - REMOVAL, DRIVE..........7-8
BELTS - 3.3/3.8L - CLEANING, DRIVE......7-11
BELTS - 3.3/3.8L - INSPECTION, DRIVE....7-11
BELTS - 3.3/3.8L - INSTALLATION, DRIVE . . 7-12
BELTS - 3.3/3.8L - REMOVAL, DRIVE......7-11
BENCH - INSTALLATION, SEAT BACK
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT.............................23-100
BENCH - INSTALLATION, SEAT BELT
BUCKLE - FIRST ROW................8O-12
BENCH - INSTALLATION, SEAT BELT
BUCKLE - SECOND ROW - THREE
PASSENGER........................8O-14
BENCH - INSTALLATION, SEAT BELT
BUCKLE - SECOND ROW INBOARD -
50/50..............................8O-12
BENCH - INSTALLATION, SEAT CUSHION
COVER - QUAD BUCKET, 50/50 SPLIT....23-99
BENCH - REMOVAL, SEAT BACK HINGE
COVERS - QUAD BUCKET, 50/50 SPLIT . . 23-100
BENCH - REMOVAL, SEAT BELT BUCKLE
- FIRST ROW.......................8O-12
BENCH - REMOVAL, SEAT BELT BUCKLE
- SECOND ROW - THREE PASSENGER....8O-14
BENCH - REMOVAL, SEAT BELT BUCKLE
- SECOND ROW INBOARD - 50/50.......8O-12
BENCH - REMOVAL, SEAT CUSHION
COVER - QUAD BUCKET, 50/50 SPLIT....23-98
BENCH SEAT - REMOVAL, CHILD SEAT
MODULE...........................23-86
BENCH SEAT BACK - INSTALLATION.....23-101
BENCH SEAT BACK - REMOVAL........23-101
BENCH SEAT BACK COVER -
INSTALLATION......................23-102
BENCH SEAT BACK COVER - REMOVAL . . 23-102
BENCH SEAT BACK HINGE - REMOVAL . . 23-100
BENCH SEAT RISER - 50/50 SPLIT -
INSTALLATION.......................23-99
BENCH SEAT RISER - 50/50 SPLIT -
REMOVAL..........................23-99
BENCH SEAT RISER - SECOND ROW -
INSTALLATION......................23-100
BENCH SEAT RISER - SECOND ROW -
REMOVAL..........................23-99
BENCH SEAT RISER - THIRD ROW -
INSTALLATION......................23-100
BENCH SEAT RISER - THIRD ROW -
REMOVAL.........................23-100
BENCH SEAT TRACK - INSTALLATION . . . 23-102
BENCH SEAT TRACK - REMOVAL.......23-102
BENCH SEATBACK PANEL -
INSTALLATION.......................23-98
BENCH SEATBACK PANEL - REMOVAL....23-98
BEZEL - INSTALLATION, CLUSTER.......23-62
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-67
BEZEL - INSTALLATION, SLIDING DOOR
STOP BUMPER......................23-25
BEZEL - REMOVAL, CLUSTER...........23-62
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-67
BEZEL - REMOVAL, SLIDING DOOR
STOP BUMPER......................23-25
BEZEL OUTLETS - INSTALLATION,
CENTER............................24-42
BEZEL OUTLETS - REMOVAL, CENTER....24-40
BI-DIRECTIONAL OVERRUNNING
CLUTCH - DESCRIPTION................3-34
BI-DIRECTIONAL OVERRUNNING
CLUTCH - OPERATION.................3-36
BIN - INSTALLATION, UNDER SEAT
STORAGE..........................23-103
BIN - REMOVAL, UNDER SEAT STORAGE . 23-103
BIN GUIDE - INSTALLATION, UNDER
SEAT STORAGE.....................23-104
BIN GUIDE - REMOVAL, UNDER SEAT
STORAGE..........................23-104
BIN LOCK/LATCH - INSTALLATION,
UNDER SEAT STORAGE...............23-104
BIN LOCK/LATCH - REMOVAL, UNDER
SEAT STORAGE.....................23-104
BLADES - CLEANING, WIPER
...........8R-17
BLADES - INSTALLATION, WIPER
........8R-17
BLADES - REMOVAL, WIPER
...........8R-17
BLEEDING - STANDARD PROCEDURE,
ANTILOCK BRAKE SYSTEM
..............5-78
BLEEDING - STANDARD PROCEDURE,
BASE BRAKE
..........................5-7BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-35
BLEND DOOR ACTUATOR -
DESCRIPTION..................24-11,24-30
BLEND DOOR ACTUATOR -
INSTALLATION..................24-12,24-31
BLEND DOOR ACTUATOR - OPERATION . . 24-11,
24-30
BLEND DOOR ACTUATOR - REMOVAL....24-12,
24-31
BLOCK - CLEANING, ENGINE.......9-112,9-36
BLOCK - DESCRIPTION, ENGINE.....9-112,9-35
BLOCK - DESCRIPTION, NON-ABS
JUNCTION...........................5-33
BLOCK - INSPECTION, ENGINE......9-112,9-36
BLOCK - INSTALLATION, NON-ABS
JUNCTION...........................5-33
BLOCK - OPERATION, NON-ABS
JUNCTION...........................5-33
BLOCK - REMOVAL, NON-ABS JUNCTION . . 5-33
BLOCK HEATER - DESCRIPTION, ENGINE . . . 7-20
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-20
BLOCK HEATER - OPERATION, ENGINE....7-20
BLOCK HEATER - REMOVAL, ENGINE......7-20
BLOCK HEATER TESTING - DIAGNOSIS
AND TESTING, ENGINE.................7-20
BLOCKER LATCH - INSTALLATION, FUEL
FILL DOOR.........................23-52
BLOCKER LATCH - REMOVAL, FUEL FILL
DOOR.............................23-52
BLOCKER LATCH STRIKER -
INSTALLATION, FUEL FILL DOOR........23-52
BLOCKER LATCH STRIKER - REMOVAL,
FUEL FILL DOOR.....................23-52
BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL FILL DOOR........23-53
BLOCKER LOCKOUT LINK - REMOVAL,
FUEL FILL DOOR.....................23-52
BLOWER MOTOR - DESCRIPTION . . 24-43,24-53
BLOWER MOTOR - DIAGNOSIS AND
TESTING......................24-43,24-54
BLOWER MOTOR - INSTALLATION . . 24-46,24-56
BLOWER MOTOR - OPERATION....24-43,24-54
BLOWER MOTOR - REMOVAL......24-46,24-56
BLOWER MOTOR RELAY - DESCRIPTION . 24-13,
24-32
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING..................24-14,24-33
BLOWER MOTOR RELAY -
INSTALLATION..................24-14,24-33
BLOWER MOTOR RELAY - OPERATION . . . 24-13,
24-32
BLOWER MOTOR RELAY - REMOVAL....24-14,
24-33
BLOWER MOTOR RESISTOR -
DESCRIPTION..................24-14,24-34
BLOWER MOTOR RESISTOR -
DIAGNOSIS AND TESTING........24-15,24-34
BLOWER MOTOR RESISTOR -
INSTALLATION..................24-16,24-35
BLOWER MOTOR RESISTOR -
OPERATION....................24-15,24-34
BLOWER MOTOR RESISTOR - REMOVAL . 24-16,
24-35
BODY - ASSEMBLY, VALVE............21-257
BODY - DESCRIPTION, THROTTLE.......14-34
BODY - DESCRIPTION, VALVE..........21-250
BODY - DISASSEMBLY, VALVE.........21-252
BODY - INSTALLATION, THROTTLE.......14-35
BODY - INSTALLATION, VALVE.........21-262
BODY - OPERATION, THROTTLE.........14-34
BODY - OPERATION, VALVE...........21-250
BODY - REMOVAL, THROTTLE..........14-35
BODY - REMOVAL, VALVE.............21-251
BODY AND CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY AND CABLE - DIAGNOSIS AND
TESTING, ANTENNA...................8A-4
BODY AND CABLE - INSTALLATION,
ANTENNA
...........................8A-6
BODY AND CABLE - OPERATION,
ANTENNA
...........................8A-4
BODY AND CABLE - REMOVAL,
ANTENNA
...........................8A-5
BODY CODE PLATE - DESCRIPTION
.....Intro.-1
BODY CONTROL MODULE -
DESCRIPTION
........................8E-3
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CHRYSLER CARAVAN 2003 Service Manual BODY CONTROL MODULE -
INSTALLATION........................8E-5
BODY CONTROL MODULE - OPERATION . . . 8E-3
BODY CONTROL MODULE - REMOVAL.....8E-4
BODY LUBRICATION, SPECIFICATIONS....23-12
BODY OPENING

BODY CONTROL MODULE -
INSTALLATION........................8E-5
BODY CONTROL MODULE - OPERATION . . . 8E-3
BODY CONTROL MODULE - REMOVAL.....8E-4
BODY LUBRICATION, SPECIFICATIONS....23-12
BODY OPENING DIMENSIONS -
SPECIFICATIONS....................23-124
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BODY SEALING LOCATIONS -
SPECIFICATIONS....................23-127
BODY SIDE MOLDINGS - INSTALLATION . . 23-45
BODY SIDE MOLDINGS - REMOVAL......23-44
BODY, SPECIAL TOOLS................23-13
BOLSTER - INSTALLATION, QUARTER
TRIM..............................23-77
BOLSTER - REMOVAL, QUARTER TRIM . . . 23-77
BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-40
BOOSTER - DIAGNOSIS AND TESTING,
POWER BRAKE.......................5-41
BOOSTER - OPERATION, POWER BRAKE . . . 5-41
BOOT - INNER - INSTALLATION, CV........3-6
BOOT - INNER - REMOVAL, CV...........3-6
BOOT - INNER/OUTER - INSTALLATION,
CV .................................3-17
BOOT - INNER/OUTER - REMOVAL, CV....3-15
BOOT - INSTALLATION, BALL JOINT
SEAL...............................2-11
BOOT - INSTALLATION, GEARSHIFT........21-73
BOOT - OUTER - INSTALLATION, CV......3-10
BOOT - OUTER - REMOVAL, CV..........3-10
BOOT - REMOVAL, BALL JOINT SEAL.....2-11
BOOT - REMOVAL, GEARSHIFT..........21-72
BORE FITTING - STANDARD
PROCEDURE, PISTON TO CYLINDER......9-42
BORE HONING - STANDARD
PROCEDURE, CYLINDER...........9-112,9-35
BOX - INSTALLATION, GLOVE...........23-63
BOX - REMOVAL, GLOVE..............23-63
BOX LAMP SWITCH - INSTALLATION,
GLOVE.............................8L-26
BOX LAMP SWITCH - REMOVAL, GLOVE . . 8L-26
BOX LATCH - INSTALLATION, GLOVE.....23-63
BOX LATCH - REMOVAL, GLOVE.........23-63
BOX LATCH STRIKER - INSTALLATION,
GLOVE.............................23-64
BOX LATCH STRIKER - REMOVAL,
GLOVE.............................23-64
B-PILLAR - INSTALLATION, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR - REMOVAL, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR LOWER TRIM - INSTALLATION . . 23-74
B-PILLAR LOWER TRIM - REMOVAL.....23-73
B-PILLAR SWITCH - DESCRIPTION, LEFT . 8N-32
B-PILLAR SWITCH - DESCRIPTION,
RIGHT.............................8N-32
B-PILLAR SWITCH - INSTALLATION,
LEFT..............................8N-32
B-PILLAR SWITCH - INSTALLATION,
RIGHT.............................8N-32
B-PILLAR SWITCH - OPERATION, LEFT . . . 8N-32
B-PILLAR SWITCH - OPERATION, RIGHT . . 8N-32
B-PILLAR SWITCH - REMOVAL, LEFT....8N-32
B-PILLAR SWITCH - REMOVAL, RIGHT . . . 8N-32
B-PILLAR UPPER TRIM - INSTALLATION
. . 23-74
B-PILLAR UPPER TRIM - REMOVAL
......23-74
BRACKET - 2.4L ENGINE -
INSTALLATION, COMPRESSOR
MOUNTING
.........................24-66
BRACKET - 2.4L ENGINE - REMOVAL,
COMPRESSOR MOUNTING
.............24-65
BRACKET - DESCRIPTION, TRANSVERSE
. . 8N-18
BRACKET - INSTALLATION, TRANSVERSE
. 8N-18
BRACKET - OPERATION, TRANSVERSE
. . . 8N-18
BRACKET - REMOVAL, TRANSVERSE
.....8N-18
BRACKET ASSEMBLY - INSTALLATION,
FLOOR CONSOLE TRAY
................23-82
BRACKET ASSEMBLY - REMOVAL,
FLOOR CONSOLE TRAY
................23-82
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK
...........................8E-5
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK
...........................8E-6
BRAKE - INSTALLATION, LEVER -
PARKING
............................5-65BRAKE - INSTALLATION, SHOES -
PARKING............................5-72
BRAKE - INSTALLATION, SUPPORT
PLATE - DRUM.......................5-56
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-5
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-6
BRAKE - REMOVAL, LEVER - PARKING....5-64
BRAKE - REMOVAL, SHOES - PARKING....5-67
BRAKE - REMOVAL, SUPPORT PLATE -
DRUM..............................5-56
BRAKE AUTOMATIC ADJUSTER -
DIAGNOSIS AND TESTING, DRUM........5-13
BRAKE AUTOMATIC ADJUSTER TENSION
RELEASE - STANDARD PROCEDURE,
PARKING............................5-58
BRAKE AUTOMATIC ADJUSTER TENSION
RESET - STANDARD PROCEDURE,
PARKING............................5-59
BRAKE BLEEDING - STANDARD
PROCEDURE, BASE.....................5-7
BRAKE BOOSTER - DESCRIPTION,
POWER.............................5-40
BRAKE BOOSTER - DIAGNOSIS AND
TESTING, POWER.....................5-41
BRAKE BOOSTER - OPERATION, POWER . . . 5-41
BRAKE CABLE (FRONT) - INSTALLATION,
PARKING............................5-63
BRAKE CABLE (FRONT) - REMOVAL,
PARKING............................5-59
BRAKE CABLE (INTERMEDIATE) -
INSTALLATION, PARKING...............5-63
BRAKE CABLE (INTERMEDIATE) -
REMOVAL, PARKING...................5-60
BRAKE CABLE (LEFT REAR) -
INSTALLATION, PARKING...............5-64
BRAKE CABLE (LEFT REAR) - REMOVAL,
PARKING............................5-62
BRAKE CABLE (RIGHT REAR) -
INSTALLATION, PARKING...............5-63
BRAKE CABLE (RIGHT REAR) -
REMOVAL, PARKING...................5-60
BRAKE CABLES - ADJUSTMENT,
PARKING............................5-64
BRAKE CALIPER - INSTALLATION, REAR
DISC...............................5-30
BRAKE CALIPER - REMOVAL, REAR
DISC...............................5-27
BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT DISC.............5-31
BRAKE CALIPER ADAPTER - REMOVAL,
FRONT DISC.........................5-31
BRAKE CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - INSTALLATION, DISC....5-31
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - REMOVAL, DISC.......5-31
BRAKE FASTENER TORQUE,
SPECIFICATIONS.......................5-9
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-32
BRAKE FLUID LEVEL CHECKING -
STANDARD PROCEDURE................5-32
BRAKE FLUID LEVEL SWITCH -
DESCRIPTION........................5-10
BRAKE FLUID LEVEL SWITCH -
INSTALLATION........................5-11
BRAKE FLUID LEVEL SWITCH -
OPERATION..........................5-10
BRAKE FLUID LEVEL SWITCH -
REMOVAL...........................5-11
BRAKE FLUID, SPECIFICATIONS..........5-33
BRAKE LAMP SWITCH - DESCRIPTION....8L-4
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING
........................8L-5
BRAKE LAMP SWITCH - INSTALLATION
....8L-5
BRAKE LAMP SWITCH - OPERATION
......8L-4
BRAKE LAMP SWITCH - REMOVAL
.......8L-5
BRAKE LEVER AND FRONT CABLE -
INSTALLATION, PARKING
...............5-66BRAKE LEVER AND FRONT CABLE -
REMOVAL, PARKING...................5-65
BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC VARIABLE....5-75
BRAKE PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE................5-77
BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-51
BRAKE ROTOR - INSTALLATION, FRONT . . . 5-54
BRAKE ROTOR - REMOVAL, FRONT.......5-54
BRAKE ROTOR, EXPORT................5-55
BRAKE ROTOR MACHINING - STANDARD
PROCEDURE.........................5-53
BRAKE ROTOR, SPECIFICATIONS.........5-55
BRAKE SHOE LINING - INSPECTION,
REAR DRUM.........................5-22
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-73
BRAKE SHOES - ADJUSTMENT, REAR
DRUM..............................5-23
BRAKE SHOES - CLEANING, DISC....5-16,5-18
BRAKE SHOES - INSPECTION, DISC . . . 5-16,5-18
BRAKE SHOES - INSTALLATION, REAR
DISC...............................5-19
BRAKE SHOES - INSTALLATION, REAR
DRUM..............................5-22
BRAKE SHOES - REMOVAL, REAR DISC....5-17
BRAKE SHOES - REMOVAL, REAR DRUM . . 5-19
BRAKE SHOES (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-16
BRAKE SHOES (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC..................5-14
BRAKE SHOES (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-17
BRAKE SHOES (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-15
BRAKE SYSTEM - DESCRIPTION,
ANTILOCK...........................5-75
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-4
BRAKE SYSTEM - OPERATION,
ANTILOCK...........................5-76
BRAKE SYSTEM BLEEDING - STANDARD
PROCEDURE, ANTILOCK................5-78
BRAKE SYSTEM (EXPORT) -
DESCRIPTION, ANTILOCK...............5-75
BRAKE SYSTEM, SPECIAL TOOLS - BASE . . 5-10
BRAKE TUBES AND HOSES -
DESCRIPTION........................5-14
BRAKE TUBES AND HOSES -
INSPECTION.........................5-14
BRAKE TUBES AND HOSES - OPERATION . . 5-14
BRAKES - DESCRIPTION, BASE...........5-3
BRAKES - OPERATION, BASE.............5-3
BRAKES (EXPORT) - DESCRIPTION,
BASE................................5-3
BRAKES (EXPORT) - DESCRIPTION, DISC . . 5-13
BRAKES (FRONT) - DESCRIPTION, DISC . . . 5-11
BRAKES (FRONT) - OPERATION, DISC.....5-13
BRAKES (REAR) - DESCRIPTION, DISC
....5-12
BRAKES (REAR) - DESCRIPTION, DRUM
. . . 5-13
BRAKES (REAR) - OPERATION, DISC
......5-13
BRAKE/TRANSMISSION SHIFT
INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING
......................21-235
BREAK-IN - STANDARD PROCEDURE,
COMPRESSOR CLUTCH
...............24-17
BUCKET - INSTALLATION, BUCKET SEAT
BACK - QUAD
.......................23-97
BUCKET - INSTALLATION, SEAT BELT
BUCKLE - FIRST ROW INBOARD -
QUAD
.............................8O-11
BUCKET - REMOVAL, BUCKET SEAT
BACK - QUAD
.......................23-97
BUCKET - REMOVAL, SEAT BELT BUCKLE
- FIRST ROW INBOARD - QUAD
.........8O-11
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS - QUAD
....................23-100
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER
- QUAD
............................23-99
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS
- QUAD
...........................23-100
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER -
QUAD
..............................23-98
4 INDEXRS
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Page 2144 of 2177

CHRYSLER CARAVAN 2003 Service Manual BUCKET SEAT BACK - QUAD BUCKET -
INSTALLATION.......................23-97
BUCKET SEAT BACK - QUAD BUCKET -
REMOVAL..........................23-97
BUCKET SEAT RISER - INSTALLATION,
QUAD................

BUCKET SEAT BACK - QUAD BUCKET -
INSTALLATION.......................23-97
BUCKET SEAT BACK - QUAD BUCKET -
REMOVAL..........................23-97
BUCKET SEAT RISER - INSTALLATION,
QUAD..............................23-96
BUCKET SEAT RISER - REMOVAL, QUAD . . 23-96
BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - INSTALLATION, QUAD........23-96
BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - REMOVAL, QUAD............23-96
BUCKET SEAT SIDE SHIELD/CUP
HOLDER - INSTALLATION, QUAD........23-95
BUCKET SEAT SIDE SHIELD/CUP
HOLDER - REMOVAL, QUAD............23-95
BUCKLE - FIRST ROW - BENCH -
INSTALLATION, SEAT BELT.............8O-12
BUCKLE - FIRST ROW - BENCH -
REMOVAL, SEAT BELT................8O-12
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - INSTALLATION, SEAT BELT....8O-11
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - REMOVAL, SEAT BELT........8O-11
BUCKLE - FRONT INBOARD -
INSTALLATION, SEAT BELT.............8O-11
BUCKLE - FRONT INBOARD - REMOVAL,
SEAT BELT .........................8O-11
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - INSTALLATION,
SEAT BELT .........................8O-14
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT
BELT ..............................8O-14
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - INSTALLATION, SEAT
BELT ..............................8O-12
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - REMOVAL, SEAT BELT....8O-12
BUMPER - DESCRIPTION, JOUNCE........2-35
BUMPER - INSTALLATION, STOP........23-25
BUMPER - OPERATION, JOUNCE.........2-35
BUMPER - REMOVAL, STOP............23-25
BUMPER BEZEL - INSTALLATION,
SLIDING DOOR STOP.................23-25
BUMPER BEZEL - REMOVAL, SLIDING
DOOR STOP........................23-25
BUMPER REINFORCEMENT -
INSTALLATION, FRONT.................13-2
BUMPER REINFORCEMENT -
INSTALLATION, REAR..................13-3
BUMPER REINFORCEMENT - REMOVAL,
FRONT..............................13-2
BUMPER REINFORCEMENT - REMOVAL,
REAR...............................13-3
BUS COMMUNICATION RECEIVE - PCM
INPUT - OPERATION, DATA.............8E-15
BUS, OPERATION - PROGRAMMABLE
COMMUNICATIONS INTERFACE (PCI).....14-21
BUSHING - INSTALLATION, LEAF SPRING
FRONT..............................2-29
BUSHING - REMOVAL, LEAF SPRING
FRONT..............................2-28
BUSHINGS - INSTALLATION, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS - REMOVAL, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS (DISC/DISC BRAKES) -
ASSEMBLY, CALIPER GUIDE PIN.........5-25
BUSHINGS (DISC/DISC BRAKES) -
DISASSEMBLY, CALIPER GUIDE PIN.......5-24
CABLE - CROSSOVER - INSTALLATION,
GEARSHIFT.........................21-76
CABLE - CROSSOVER - REMOVAL,
GEARSHIFT.........................21-73
CABLE - DESCRIPTION.................8P-4
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DESCRIPTION, SPARK PLUG.....8I-10
CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATION, ANTENNA BODY
. . 8A-6
CABLE - INSTALLATION, FRONT
..........5-64
CABLE - INSTALLATION, GEAR SHIFT
....21-205
CABLE - INSTALLATION, HOLD OPEN
LATCH
.............................23-38
CABLE - INSTALLATION, INSIDE HANDLE
. . 23-37CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-61
CABLE - INSTALLATION, OUTSIDE
HANDLE............................23-36
CABLE - INSTALLATION, PARKING
BRAKE LEVER AND FRONT..............5-66
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-35
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - REMOVAL....................8P-4
CABLE - REMOVAL, ANTENNA BODY......8A-5
CABLE - REMOVAL, FRONT..............5-64
CABLE - REMOVAL, GEAR SHIFT.......21-204
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-37
CABLE - REMOVAL, INSIDE HANDLE.....23-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-8
CABLE - REMOVAL, LATCH RELEASE.....23-60
CABLE - REMOVAL, OUTSIDE HANDLE....23-36
CABLE - REMOVAL, PARKING BRAKE
LEVER AND FRONT....................5-65
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-35
CABLE - SELECTOR - INSTALLATION,
GEARSHIFT.........................21-84
CABLE - SELECTOR - REMOVAL,
GEARSHIFT.........................21-81
CABLE ADJUSTMENT, ADJUSTMENTS -
GEARSHIFT........................21-206
CABLE ADJUSTMENT, INSTALLATION -
SYNCHRONIZING...............23-101,23-87
CABLE (FRONT) - INSTALLATION,
PARKING BRAKE......................5-63
CABLE (FRONT) - REMOVAL, PARKING
BRAKE..............................5-59
CABLE (INTERMEDIATE) -
INSTALLATION, PARKING BRAKE.........5-63
CABLE (INTERMEDIATE) - REMOVAL,
PARKING BRAKE......................5-60
CABLE (LEFT REAR) - INSTALLATION,
PARKING BRAKE......................5-64
CABLE (LEFT REAR) - REMOVAL,
PARKING BRAKE......................5-62
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG.........................8I-2
CABLE (RIGHT REAR) - INSTALLATION,
PARKING BRAKE......................5-63
CABLE (RIGHT REAR) - REMOVAL,
PARKING BRAKE......................5-60
CABLES - ADJUSTMENT, PARKING
BRAKE..............................5-64
CABLES - DESCRIPTION, BATTERY.......8F-16
CABLES - INSTALLATION, BATTERY......8F-18
CABLES - OPERATION, BATTERY........8F-16
CABLES - REMOVAL, BATTERY..........8F-18
CALIBRATION - STANDARD PROCEDURE,
COMPASS...........................8M-3
CALIBRATION - STANDARD PROCEDURE,
HEATER-A/C CONTROL.................24-8
CALIPER - CLEANING..............5-25,5-29
CALIPER - INSPECTION............5-25,5-29
CALIPER - INSTALLATION, REAR DISC
BRAKE..............................5-30
CALIPER - REMOVAL, REAR DISC
BRAKE..............................5-27
CALIPER ADAPTER - INSTALLATION,
FRONT DISC BRAKE...................5-31
CALIPER ADAPTER - REMOVAL, FRONT
DISC BRAKE.........................5-31
CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE
..........5-24
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - ASSEMBLY
........5-25
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - DISASSEMBLY
.....5-24
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - INSTALLATION, DISC
BRAKE
..............................5-31
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - REMOVAL, DISC BRAKE
.......5-31CALIPER PISTON AND SEAL -
ASSEMBLY......................5-26,5-29
CALIPER PISTON AND SEAL -
DISASSEMBLY....................5-24,5-28
CAMSHAFT & BEARINGS (IN BLOCK) -
DESCRIPTION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSTALLATION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
OPERATION.........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
REMOVAL..........................9-115
CAMSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-28
CAMSHAFT OIL SEAL(S) - REMOVAL......9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-3
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-3
CAMSHAFT SPROCKET - INSTALLATION,
TIMING CHAIN.......................9-157
CAMSHAFT SPROCKET - REMOVAL,
TIMING CHAIN.......................9-156
CAMSHAFT SPROCKETS - INSTALLATION . . 9-65
CAMSHAFT SPROCKETS - REMOVAL......9-64
CAMSHAFT(S) - CLEANING..............9-29
CAMSHAFT(S) - DESCRIPTION...........9-28
CAMSHAFT(S) - INSPECTION............9-30
CAMSHAFT(S) - INSTALLATION..........9-30
CAMSHAFT(S) - OPERATION.............9-28
CAMSHAFT(S) - REMOVAL..............9-29
CANISTER - DESCRIPTION, VAPOR......25-18
CANISTER - INSTALLATION, REAR EVAP . . 25-20
CANISTER - OPERATION, VAPOR........25-18
CANISTER - REMOVAL, REAR EVAP......25-19
CAP - DESCRIPTION, FUEL FILLER.......25-12
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-26
CAP - INSTALLATION, INSTRUMENT
PANEL END.........................23-67
CAP - OPERATION, FUEL FILLER........25-12
CAP - OPERATION, RADIATOR
PRESSURE..........................7-27
CAP - REMOVAL, INSTRUMENT PANEL
END ...............................23-67
CAP TESTING - DIAGNOSIS AND
TESTING, COOLING SYSTEM
PRESSURE..........................7-27
CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR.....7-27
CAPACITIES - SPECIFICATIONS, FLUID......0-6
CARE - CLEANING, ALUMINUM WHEEL . . . 22-18
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-75
CARPETS AND FLOOR MATS - REMOVAL . 23-74
CARRIER ASSEMBLY - DESCRIPTION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - INSTALLATION,
BALANCE SHAFTS.....................9-72
CARRIER ASSEMBLY - OPERATION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - REMOVAL,
BALANCE SHAFTS.....................9-69
CARRIER SEAL - INSTALLATION,
DIFFERENTIAL........................21-9
CARRIER SEAL - REMOVAL,
DIFFERENTIAL........................21-9
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION....11-5
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-4
CATALYTIC CONVERTER - REMOVAL......11-5
CAUSES - DIAGNOSIS AND TESTING,
COMMON PROBLEM..................21-30
CAUTION - CAUTIONS..................5-78
CAUTION, A/C PLUMBING..............24-61
CAUTION, DESCRIPTION.................5-4
CAUTION, DESCRIPTION...............19-37
CAUTION, SENSOR - TPM..............22-10
CAUTIONS, CAUTION..................5-78
CAUTIONS, WARNING - WARNINGS
. 19-10,19-27
CD CHANGER - DESCRIPTION
...........8A-7
CD CHANGER - INSTALLATION
...........8A-8
CD CHANGER - OPERATION
.............8A-7
CD CHANGER - REMOVAL
..............8A-8
RSINDEX5
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