2003 CHRYSLER CARAVAN Service Manual

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Page 1609 of 2177

CHRYSLER CARAVAN 2003 Service Manual NO. 4 THRUST PLATE CHART PART NUMBER THICKNESS 4431665AB 1.60mm (0.063 in.) 3836237AB 1.73mm (0.068 in.) 4431666AB 1.80mm (0.071 in.) 3836238AB 1.96mm (0.077 in.) 4431667AB 2.03mm (0.080 in.) 3836239A

Page 1610 of 2177

CHRYSLER CARAVAN 2003 Service Manual (57) Install oil pump assembly (Fig. 149). (58) Install oil pump-to-case bolts and torque to 27 N´m (20 ft. lbs.) (Fig. 150).(59) Install low/reverse accumulator (Fig. 151). (60) Install low/reverse

Page 1611 of 2177

CHRYSLER CARAVAN 2003 Service Manual (61) Install low/reverse accumulator snap ring (Fig. 153). NOTE: Depending on engine application, some accumulators will have two springs, and others will have one spring. The springs are color-coded

Page 1612 of 2177

CHRYSLER CARAVAN 2003 Service Manual (63) Install valve body to transaxle (Fig. 157). Rotate manual valve shaft fully clockwise to ease installation. Make sure park rod rollers are posi- tioned within park guide bracket. (64) Install and

Page 1613 of 2177

CHRYSLER CARAVAN 2003 Service Manual (67) Install oil pan-to-case bolts and torque to 19 N´m (165 in. lbs.). (68) Install solenoid/pressure switch assembly and gasket to case (Fig. 161). (69) Install and tighten solenoid/pressure switch

Page 1614 of 2177

CHRYSLER CARAVAN 2003 Service Manual (11) Align and install rear mount bracket-to-case bolts by hand (Fig. 164). Torque horizontal bolt to 102 N´m (75 ft. lbs.). (12) AWD models: Install power transfer unit. (Refer to 21 - TRANSMISSION/

Page 1615 of 2177

CHRYSLER CARAVAN 2003 Service Manual (20) Connect solenoid/pressure switch assembly (Fig. 166). (21) Connect transmission range sensor connector (Fig. 166). (22) Connect input and output speed sensor con- nectors (Fig. 166). (23) Remove

Page 1616 of 2177

CHRYSLER CARAVAN 2003 Service Manual SCHEMATICS AND DIAGRAMS 41TE TRANSAXLE HYDRAULIC SCHEMATICS Park/Neutral (Speed Under 8 MPH) RS41TE AUTOMATIC TRANSAXLE21 - 169 41TE AUTOMATIC TRANSAXLE (Continued) ProCarManuals.com
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