2003 CHRYSLER CARAVAN Service Manual

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Page 1585 of 2177

CHRYSLER CARAVAN 2003 Service Manual (43) Remove transfer shaft bearing cup from retainer using Tool 6062 (Fig. 60). (44) Using Tool 6051, remove transfer shaft bear- ing snap ring (Fig. 61).(45) Using tool 5049A, remove transfer shaft f

Page 1586 of 2177

CHRYSLER CARAVAN 2003 Service Manual (47) Using tool P-334, press transfer shaft bearing cone off of shaft (Fig. 64). (48) Bend output gear retaining strap ears flat to allow bolt removal. (49) Remove output shaft stirrup strap bolts (Fi

Page 1587 of 2177

CHRYSLER CARAVAN 2003 Service Manual (52) Using Tool L4407A, and button 6055, remove output gear from shaft (Fig. 69).(53) Remove output gear bearing shim (select) (Fig. 70). (54) Using setup as shown in (Fig. 71), remove output gear bea

Page 1588 of 2177

CHRYSLER CARAVAN 2003 Service Manual (55) Remove rear carrier assembly from transaxle (Fig. 72). (56) Remove rear carrier assembly bearing cone using setup shown in (Fig. 73).(57) Install low/reverse spring compressor tool as shown in (F

Page 1589 of 2177

CHRYSLER CARAVAN 2003 Service Manual (58) Compress low/reverse piston return spring and remove snap ring (Fig. 76). (59) Remove low/reverse spring compressor tool and low reverse piston return spring (Fig. 77).(60) Using a suitable punch

Page 1590 of 2177

CHRYSLER CARAVAN 2003 Service Manual (62) Inspect guide bracket components for exces- sive wear and replace if necessary (Fig. 80). (63) Remove low/reverse clutch piston (Fig. 81).(64) Remove low/reverse piston retainer-to-case screws (F

Page 1591 of 2177

CHRYSLER CARAVAN 2003 Service Manual (66) Remove low/reverse piston retainer-to-case gasket (Fig. 84). (67) Using a hammer and suitable drift, drive out inner output bearing cup (Fig. 85).(68) Using tool 6062, remove outer output bearing

Page 1592 of 2177

CHRYSLER CARAVAN 2003 Service Manual (2) Install low/reverse piston retainer gasket (Fig. 88). Make sure gasket holes line up with case. (3) Install low/reverse piston retainer (Fig. 89).(4) Install low/reverse piston retainer-to-case bo
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