2003 CHRYSLER CARAVAN Service Manual

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Page 1537 of 2177

CHRYSLER CARAVAN 2003 Service Manual (3) Install crossover cable to gearshift mechanism (Fig. 198). Install retainer clip (Fig. 199). Fig. 194 Gearshift Mechanism Removal/Installation (RHD Shown Ð LHD Typical) 1 - GEARSHIFT MECHANISM 2

Page 1538 of 2177

CHRYSLER CARAVAN 2003 Service Manual (4) Adjust crossover cable. (5) Install center console support bracket (Fig. 200). Torque support bracket-to-gearshift mechanism screws to 12 N´m (108 in. lbs.).(6) Install center console assembly (F

Page 1539 of 2177

CHRYSLER CARAVAN 2003 Service Manual (7) Install cupholder plugs (Fig. 202). (8) Install gearshift boot to console (Fig. 203). Secure with three (3) retainer clips.(9) Install gearshift knob to gearshift lever (Fig. 204). Orient shift pa

Page 1540 of 2177

CHRYSLER CARAVAN 2003 Service Manual INPUT SHAFT DESCRIPTION The input shaft assembly (Fig. 205) is part of the transaxle geartrain, is driven by the clutch assembly, and consists of the following components: ²Input Mainshaft ²3rd Spee

Page 1541 of 2177

CHRYSLER CARAVAN 2003 Service Manual (3) Remove input bearing. Place input shaft assembly onto arbor press table, with the input bear- ing supported by bearing splitter (Fig. 207). Using adapter 8486-4, press bearing off of shaft, while

Page 1542 of 2177

CHRYSLER CARAVAN 2003 Service Manual (8) Remove 4th gear blocker ring (Fig. 210). (9) Remove 3/4 synchronizer snap ring (Fig. 211). Discard and replace with new snap ring upon assem- bly.(10) Remove 3/4 synchronizer (Fig. 212). (11) Remo

Page 1543 of 2177

CHRYSLER CARAVAN 2003 Service Manual ASSEMBLY NOTE: Depending on date of manufacture, some input shafts will utilize a needle bearing under the 3rd and 4th Speed Gears. NOTE: When servicing the input shaft assembly, all snap rings MUST b

Page 1544 of 2177

CHRYSLER CARAVAN 2003 Service Manual (1) Install input shaft into fixture 8487. (2) Install thrust washer if removed upon disas- sembly. (3) Install 3rd gear and needle bearing (if equipped) (Fig. 216). (4) Install 3rd gear blocker ring
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