2003 CHRYSLER CARAVAN Service Manual

Page 1505 of 2177

CHRYSLER CARAVAN 2003  Service Manual SPECIAL TOOLS - T850 TRANSAXLE
Bearing Splitter, P-334
Slide Hammer, C-3752
Universal Handle, C-4171
Torque Tool, C-4995
Puller Set, 5048
Disconnect Tool, 6638A
Remover, 6786
Remover/Installer, 6891
2

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CHRYSLER CARAVAN 2003  Service Manual Alignment Pins, 8470
Installer, 8471
Race Remover, 8472
Bearing Installer, 8473
Remover/Installer, 8474
Installer, 8475
Installer, 8476
Wrench, 8478
RST850 MANUAL TRANSAXLE21-59
T850 MANUAL TRANSAXLE

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CHRYSLER CARAVAN 2003  Service Manual Stake Tool, 8479
Installer, 8481
Bearing Installer, 8482
Fixture, 8483
Fixture, 8487
Lifting Bar, 8489
Thrust Buttons, 8491
Wrench, 8827
21 - 60 T850 MANUAL TRANSAXLERS
T850 MANUAL TRANSAXLE (Continue

Page 1508 of 2177

CHRYSLER CARAVAN 2003  Service Manual AXLE SEALS
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove one or both front halfshaft assemblies.
(Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF
SHAFT - REMOVAL)
(3) Using a suitable screwdriver, remove

Page 1509 of 2177

CHRYSLER CARAVAN 2003  Service Manual BACK-UP LAMP SWITCH
REMOVAL
(1) Raise vehicle on hoist.
(2) Disconnect back-up lamp switch connector.
(3) Remove back-up lamp switch (Fig. 95).
INSTALLATION
(1) Install back-up lamp switch (Fig. 95) a

Page 1510 of 2177

CHRYSLER CARAVAN 2003  Service Manual (2) Remove ring gear-to-case bolts (Fig. 100) and
remove ring gear.
(3) Using three ring gear bolts as forcing screws
(Fig. 101), separate differential support from case
(Fig. 102).
Fig. 98 Puller 504

Page 1511 of 2177

CHRYSLER CARAVAN 2003  Service Manual (4) Remove side gear thrust washer (Fig. 103).(5) Remove side gear (Fig. 104).
(6) Remove long pinion shaft (Fig. 105).
Fig. 102 Differential Support Plate
1 - DIFFERENTIAL SUPPORT PLATE
2 - DIFFERENT

Page 1512 of 2177

CHRYSLER CARAVAN 2003  Service Manual (7) Remove both short pinion shafts (Fig. 106).
(8) Remove pinion shaft retainer (Fig. 107).(9) Remove four pinion gears and thrust washers
(Fig. 108).
(10) Remove side gear (Fig. 109).
Fig. 106 Short