2003 CHRYSLER CARAVAN Service Manual

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Page 1657 of 2177

CHRYSLER CARAVAN 2003 Service Manual (10) Remove and inspect OD and UD Shafts, as well as #3 thrust washer and plate, and #2 needle bearing (Fig. 230). (11) Remove the OD/UD reaction plate tapered snap ring, reaction plate, and first fri

Page 1658 of 2177

CHRYSLER CARAVAN 2003 Service Manual Fig. 230 Overdrive/Underdrive Shafts 1 - OVERDRIVE SHAFT 2 - #3 THRUST PLATE (3 TABS) 3 - #3 THRUST WASHER (5 TABS)4 - UNDERDRIVE SHAFT 5 - #2 NEEDLE BEARING (3 TABS) 6 - INPUT CLUTCH ASSEMBLY RS41TE

Page 1659 of 2177

CHRYSLER CARAVAN 2003 Service Manual (13) Using Tool 5059A and an arbor press, com- press UD clutch piston/spring enough to remove snap ring (Fig. 232) (Fig. 233). (14) Remove spring retainer, spring, and piston (Fig. 233). (15) Remove i

Page 1660 of 2177

CHRYSLER CARAVAN 2003 Service Manual Fig. 233 Underdrive Clutch Piston, Spring and Retainer 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING 4 - UD CLUTCH PISTON5 - SEAL, OUTER 6 - SEAL, INNER 7 - INPUT CLUTCH ASSEMBLY Fig. 234 Input Hub Tap

Page 1661 of 2177

CHRYSLER CARAVAN 2003 Service Manual (17) Separate clutch retainer from OD/Reverse pis- ton (Fig. 236). (18) Using Tool 6057 and an arbor press, compress return OD/Reverse piston return spring just enough to remove snap ring (Fig. 237).(

Page 1662 of 2177

CHRYSLER CARAVAN 2003 Service Manual Fig. 240 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1663 of 2177

CHRYSLER CARAVAN 2003 Service Manual ASSEMBLY Use petrolatum on all seals to ease assembly of components. (1) Using an arbor press, install input shaft to input shaft hub (Fig. 241). (2) Install input shaft snap ring (Fig. 242).(3) Using

Page 1664 of 2177

CHRYSLER CARAVAN 2003 Service Manual (4) Install the OD/Reverse piston assembly to the input clutch retainer as shown in (Fig. 245). (5) Install the input hub/shaft assy. to the OD/Re- verse piston/clutch retainer assy. (Fig. 246).(6) In
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