2003 CHRYSLER CARAVAN Service Manual

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Page 1481 of 2177

CHRYSLER CARAVAN 2003 Service Manual (10) Remove three (3) right engine mount bracket- to-transaxle bolts (Fig. 20).(11) Raise vehicle on hoist. (12) Remove front wheel/tires and halfshafts. (13) Remove underbody splash shield. (14) Drai

Page 1482 of 2177

CHRYSLER CARAVAN 2003 Service Manual (24) Obtain helper and transmission jack. Secure transaxle to transmission jack and remove transaxle- to-engine bolts. (25) Remove transaxle from engine (Fig. 25). (26) Inspect clutch, clutch release

Page 1483 of 2177

CHRYSLER CARAVAN 2003 Service Manual Fig. 25 Transaxle Removal/Installation 1 - TRANSAXLE 2 - BOLT Fig. 26 Release Bearing and Lever 1 - RELEASE LEVER 2 - RELEASE BEARING Fig. 27 Pivot Ball Orientation 1 - PIVOT BALL (1) 21 - 36 T850 MAN

Page 1484 of 2177

CHRYSLER CARAVAN 2003 Service Manual (2) Remove input shaft bearing retainer (Fig. 29). NOTE: Place transaxle in neutral before shift cover removal.(3) Remove shift cover-to-case bolts and remove shift cover assembly (Fig. 30). (4) Using

Page 1485 of 2177

CHRYSLER CARAVAN 2003 Service Manual (5) Remove extension housing-to-case and differen- tial cover bolts (Fig. 32). (6) Place transaxle with bellhousing surface down. (7) Remove backup lamp switch (Fig. 33).(8) Remove end plate (Fig. 34)

Page 1486 of 2177

CHRYSLER CARAVAN 2003 Service Manual (12) Remove lifting bar 8489. (13) Remove end cover-to-case bolts (12) (Fig. 36). (14) Remove end cover from transaxle (Fig. 37).(15) Remove 3/4 shift rail bushing from end cover using slide hammer C-

Page 1487 of 2177

CHRYSLER CARAVAN 2003 Service Manual (17) Remove 1-2/5-R shift rail (Fig. 40). (18) Install lifting bar 8489. (19) Lift geartrain (w/reverse idler gear assy.) out of transaxle and install on fixture 8487 (Fig. 41). (20) Remove remaining

Page 1488 of 2177

CHRYSLER CARAVAN 2003 Service Manual (27) Remove differential chip collector magnet and clean (Fig. 43).Magnet is adhered with RTV, and may require force to remove. (28) Remove intermediate shaft bearing race with puller 8472 (Fig. 44).(
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