2003 CHRYSLER CARAVAN Service Manual

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Page 1665 of 2177

CHRYSLER CARAVAN 2003 Service Manual Fig. 248 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1666 of 2177

CHRYSLER CARAVAN 2003 Service Manual (7) Install UD clutch piston (Fig. 249). (8) Install UD piston return spring and Tool 5067 as shown in (Fig. 250). (9) Using Tool 5059A and an arbor press, Install the UD spring retainer and snap ring

Page 1667 of 2177

CHRYSLER CARAVAN 2003 Service Manual Fig. 253 Underdrive Clutch Piston, Spring and Retainer 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING 4 - UD CLUTCH PISTON5 - SEAL, OUTER 6 - SEAL, INNER 7 - INPUT CLUTCH ASSEMBLY Fig. 254 Underdrive Cl

Page 1668 of 2177

CHRYSLER CARAVAN 2003 Service Manual (12) Install the last UD clutch disc (Fig. 256). (13) Install the OD/UD clutch reaction plate and snap ring (Fig. 257) (Fig. 258). The OD/UD clutches reaction plate has a step on both sides. Install t

Page 1669 of 2177

CHRYSLER CARAVAN 2003 Service Manual Fig. 260 Underdrive Clutch Assembly 1 - SNAP RING (TAPERED) 2 - OD/UD REACTION PLATE 3 - CLUTCH DISC4 - SNAP RING (FLAT) 5 - CLUTCH PLATE 6 - INPUT CLUTCH ASSEMBLY 21 - 222 41TE AUTOMATIC TRANSAXLERS

Page 1670 of 2177

CHRYSLER CARAVAN 2003 Service Manual (15) Install input clutch assembly to the Input Clutch Pressure Fixture±Tool 8391 (Fig. 261). (16) Set up dial indicator on the UD clutch pack as shown in (Fig. 262).(17) Using moderate pressure, pre

Page 1671 of 2177

CHRYSLER CARAVAN 2003 Service Manual (21) Install the OD clutch pack (four frictions/three steels) (Fig. 264). (22) Install OD pressure plate waved snap ring (Fig. 265).(23) Install the OD/Reverse pressure plate with large step down (tow

Page 1672 of 2177

CHRYSLER CARAVAN 2003 Service Manual (25) Measure OD clutch pack clearance. Set up dial indicator on top of the OD/Reverse pressure plate as shown in (Fig. 269). Fig. 268 Overdrive Clutch Assembly 1 - SNAP RING 2 - OD/REVERSE PRESSURE PL
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