2000 HONDA CIVIC Workshop Manual

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Page 49 of 2189

HONDA CIVIC 2000 6.G Workshop Manual MEASUREMENT
,n7 _--
STANDAFO INEW}
0.07 10.003) max.75.00 75.02 (2.953 - 2.954)
7 4.9A0 7 4.990 t2.9520 2.95241
0.010 - 0.040 (0.0004 0.0016)1.020 - 1.030 10.0402 _ 0.0406)1.220 1.230 (0.0480 - 0.0484

Page 50 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Section 7
Unlt of length: rnm ( n)
Engine Block(816A2 engine) -
MEASUREMENT
Warpage of deck surface
Bore diameterBore taperReboring limit
STANOARD {NEW)
0.05 (0.002)
8L00 81.02 (3.189 3.190)
SERVICE L

Section 7
Unlt of length: rnm ( n)
Engine Block(816A2 engine) -
MEASUREMENT
Warpage of deck surface
Bore diameterBore taperReboring limit
STANOARD {NEW)
0.05 (0.002)
8L00 81.02 (3.189 3.190)
SERVICE LIMIT
0.08 {0.03)81.07 (3.192)
0.05 (0.002)
0.25 (0.01)
Cylinder block
PistonSkin O D. At 15 mm (0.6 in)
{rom bottom of skirt
Clearance in cylinder
Groove width (for ring) ToPSecondoil
80.980 - 80.990 (3.lUUz 3. rUubl du Y/u lJ. ro/o,
I0.010 0.040 (o.ooo4 - 0.0016' 0 05 r0 002) II O3O 1.040 10.0406 - 0.04091 1 060 {0 0417) |1.230 - 1.?40 {0.0484 . 0.04881 1.260 10.04961 1'*: ?:::i?l:91'::ll:l I::::::= lPiston ringRing-to-groove clearance
Ring end gap
o.D.Pin to-piston clearance
Pin'to rod interference
Small end bore diameter
Large end bore diameterEnd play installed on crankshaft
Main journal diameterNo. 1, 2, 4 and 5 iournalsNo. 3 journal
Rod journal diameterTaperOut of roundEnd play
Total runout
Main bearing to_journal oil clearance
No. 1, 2, 4 and 5 journals
No. 3 journal
Bod bearing'to iournal oil clearance
Second
Top
Secondoil
Nominal
0.13 (0.005)
0.1310.005)0.60 (0.024)
0.60 t0.024)0.7010.028)0.70 (0.028)
,rr]q!4l
-l
u.u45 - u.u/u lu.uu ro
0.040 - 0.065 (0.0016 0.0026)*l
0.045 - 0.070 (0.0018 0.0028)*'
0.20 - 0.35 (0.008 - 0.014)*1
o.20 - 0.30 (0.008 - 0.012)*'
0.40 0.55 (0.016 0.022)
0.20 - 0.50 (0.008 - 0.020)*'
0.20 - 0.45 (0.008 - 0.018)"
20.994 - 21.000 {0.8265 - 0.8268)
0.010 - 0.022 (0.0004 0.0009)
0.013 - 0.032 (0.0005 - 0.0013)
20.968 20.981 (0.8255 - 0.8260)
lliSlto?,o.oou o.o''r, o.rotoo'ut
Piston pin
Connecting rod
54.976 55.000 (2.1644 - 2.1654)
54.970 - 54.994 (2.1642 2.1651)
44.976 - 45.00011.'1707 - 1.1711|
0.005 (0.0002) max.0.004 (0.0002) max.0.10 0.35 (0.004 - 0.014)
0.020 (0.0008imax.
0.010 (0.0004)
0.006 (0.0002)
0.45 (0.018)
0.030 (0.0012)
Crankshaft
Eearing0.024 - 0.042 (0.0009 0.0017)
o.o3o - 0.048 {0.0012 0.0019)
0.032 - 0.050 (0.0013 - 0.0020)
0.06 (0.002)
0.06 (0.002)
0.06 (0.002)
*1: RIKEN manutactured prston rrng*2:TEIKOKU PISTON RING manufactured piston ring
gineslSection 8
(cont'd)
Engine Lubri,cation (Dl6Y5, Dl5Y7' Dl6Y8 enginesl -
MEASUREMENTSTANOARD (NEW) S€RVICE LIMIT
4.3 (4.5, 3.8)Ior engine overhaul
3.6 (3.8, 3.2) for oil change, including filter
3.3 (3.5, 2.9) for oil change, without filter
3.7 (3.9,3.3)for engine overhaul
3.3 (3.5, 2.9) for oil change, including filter
3.0 {3.2, 2.6} for oil change, without filter
0.02 - 0.14 (O.OO1 - 0.006) 0.20 {0 008)
0.10 0.18 (o.oo4 - 0.007) i 0.20 (0 008)
o 03 !.08 (qool!.oo3l _ (0 006) -
70 (0.7, 10) min.
340 (3.5,50) min
Engine oilCapacity | (US qt, lmp qt) D16Y7
D16Y5 D16Y8
lnner-to-outer rotor radial clearance
Pump housing to_outer rotor radialclearance
Pumo housrnq_to rotor a)rial clearance
Pressure setting with oil temperature 176'F (80'Ci
kPa (kgf/cm', PsiI at idleat 3,000 rpm
Oil pump
Relief valve
3-5

Page 51 of 2189

HONDA CIVIC 2000 6.G Workshop Manual MEASUREMENTSTANDARD INFWIEngine oilCapacityf (uS qt, lmp qt)
Inner-to outer rotor radial clearancePump body-to outer rotor radialclearancePump body to-rotor axial clearance
4.8 (5.1, 4.2) for eng;ne o

Page 52 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Unit of length: mm (in)
Fuel and Emission - Section
MEASUREMENTSTANOARO (NEW)
260 310 (2.7 - 3.2, 38 - 46)
260 - 310 (2.7 - 3.2, 38 - 46i
260 - 310 (2.7 - 3.2, 38 - 46)
210 - 320 Q.A - 3.3, 40 - 47 1

Page 53 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Standards and Service Limits
Manual Transmission S40 - Section 13
MEASUREMENT
Capacity | (US qt, tmp qt)
End playDiameter of ball bearing contact area A(Transmission housing side)Diameter of 4th, 5th

Standards and Service Limits
Manual Transmission S40 - Section 13
MEASUREMENT
Capacity | (US qt, tmp qt)
End playDiameter of ball bearing contact area A(Transmission housing side)Diameter of 4th, 5th gear contact area BDiameter of 3rd gear contact area CDiameter of ball bearing contact area D(Clutch housing side)Bunout
STANDARD INEW}'1.9 (2.0, 1.7)for overhaul1.8 (1.9, 1.6) for oitchange
0.11 0.18 (0.004 _ 0.007)21.987 - 22.000 (0.8656 0.8661)
26.980 26.993 (1.0622 _ 1.0627)33.984 34.000 (1.3380 1.3386)25.917 - 25.99011.0227 1.0232)
0.02 (0.001) max.
SEBVICE LIMIT
ro
MainshaftAdjust21.930 (0.8634)
26.930 ('1.0602i33.930 (1.3358)
25.92011.0205)
0.05 (0.002)
39.07 ('r.538)
0.33 {0.013)0.31 (0.012)
30.15 (1.187)
30.05 (1.183)
37.07 {1.459)0.31 (0.0'12)
28.35 (1.116)
LrO
39.009 39.025 (1.5358 1.5364)0.06 0.21 (0.002 0.008)0.06 0.19 (0.002 0.007)30.22 30.21 (1.190 1.192)30.12 - 30.17 (1.186 1.188)
37.009 37.025 (1.4570 _ 1.4577)0.06 - 0.19 (0.002 - 0.007)28.42 - 2a.47 11.119,1.1211Countershaft Diameter of needle bearing contact area ADjameter of lst gear contact area gDiameter of ball bearing contact area CRunout
30.000- 30.015 {1.181 1 - 1.1817)35.984 - 36.000 (1.4167 1.4173)24.980 24.993 (0.9835 - 0.9840)0.02 (0.001)max.
29.950 (1.1791)3s.930 r.4146)24.930 (0.9815)0.0s (0.002)
End play (When tightened by the specified torque)Thickness
41.009 - 41.025 ('t.6145 1.6152)0.03 0.10 (0.001 _ 0.004)30.41 30.44 (1.197 - 1 198)
41 .01 11.617J0.22 (0.009)
30.36 (1.195)
gear End ptay (When tightened by the specified torque)44.009 - 44.025 (1.7326 1.7333)0.04 - 0.12 (0.002 - 0 005)31.91 31.96 (1.256 1.258)
44.01 11.t35)0.24 (0.009)
31.85 (1.2s4)
33.04 {1.301)38.93 (1.533)32.01 (1.260)
27.06 (1.065)
33.93 (1.336)
3r.93 {1.257)22.81 (0.898)
23.51 (0.926)
15.08 (0.594)
0.14 (0.006)
0.4 (0.016)
0.16 (0.006)
o.6210.0244112.78 (0.5031)
t.D.o. D.Length
33.000 - 33.010 (1.2992 1.2996)38.989 39.000 11.53s0_ 1.53s4)32.03 - 32.06 tl.261 - 1.2621Spacer collar(Mainshaft 4thand 5th gear)
Beverse rdler gear LD.Gear to reverse gear shaft cjearance
27.002 27.012 (1.0631 _ 1.0635)33.989 - 34.000 (1.3381 - 1.3386)3r.989 - 32.000 (1.2594 1.2598)22.83 - 22.86 (0.899 0.900)23.53 23.56 (0.926 - 0.928)
rs.016 15.043 (0.5912 _ 0.5922)0.032 0.077 (0.0013 _ 0.0030)Ring-to gear clearance {Ring pushed against gear)0.73 - 1.l8 (0 029 - 0.046)Fork finger thickness
Fork to-synchro sleeve clearance
lsv2nd/sth I 6.2 - 6.410.244 - O.ZS2)3rdl4th 7.4 i.6lO 2g1 O 2ggt0.35 - 0.65 (0.014 - 0.026)Beverse shitt fork Fork pawl groove widthFork to-reverse idler gear clearanceL groove widthFork'to-5th/reverse shift piece pin clearance
12.7 - 13.0 (0.50 _ 0.51)0.5 1. t (0.020 0.043)7 .05 - 7 .25 tO.21A - 0.28510.05 0.35 (0.002 0.014)Sh ift a rm A tnner diameter of sh ift arm C contact ffiShift arr14-go "L;L ".m C clearance13.05 13.13 (0.514 0.517)0.05 - 0.23 (0.002 _ 0.009)Inner diameter of shift arm B shaft contact pointShift arm 8-to shaft clearanceShift arm B to-shift piece clearanceDiameter of shift piece contact point
13.973 - 14.000 (0.5501 0.5512)0.013 0.070 (0.0005 _ 0.0028)0.2 - 0.5 {0.008 0.020)12.9 13.0 (0.508 - 0.512)MBS Shift prece Diameter of pin6.9 7 .1 \O.27 0 2A)
0.095 (0.004)
0.14 (0.006)
Adjust with shim
Differenlial carrier Pinion shaft bore diameterCarrier-to pinion shaft clearanceDriveshaft bore diameterCarrier to,driveshaft clearance
18.010 18.028 (0.7091 _ 0.7098)0.023 0.057 (0.0009 - 0.0022)26.025 26.04s {1.0246_ 1.0254)0.045 - 0.086 (0.0018 0.0034)BacklashPinion gear bore diameterPinion gear-to pinion shaft clearance
0.05 0.15 (0.002 0.006)18.042 - 18.066 (0.7103 _ 0.7113)0.055 - 0.095 {0.0021 _ o.oo37)
0 0.1 10 - 0.004)
3-8
LO

Page 54 of 2189

$HONDA CIVIC 2000 6.G Workshop Manual Unit of length: mm (in) Transmission oil 43.009 43.025 (1.6933 - 1.6939) 0.06 0.21 (0.002 - 0.008) 31.42 - 31.41 \1.231 1.2391 t.D.End play Thickness Diameter of ball bearing contact area A Diameter o$

Page 55 of 2189

HONDA CIVIC 2000 6.G Workshop Manual MEASUREMENTSTANDARD (NEW) SERVICE LIMITReverse idler geart.D.Gear-to reverse gear shaft clearance20.016 - 20.043 (0.7880 -0.7891)
0.036 - 0.084 {0.0014 - 0.0033)20.09 (0.7909)
0.16 (0.006)
Synchro rin

MEASUREMENTSTANDARD (NEW) SERVICE LIMITReverse idler geart.D.Gear-to reverse gear shaft clearance20.016 - 20.043 (0.7880 -0.7891)
0.036 - 0.084 {0.0014 - 0.0033)20.09 (0.7909)
0.16 (0.006)
Synchro ringRing to-gear clearance (Ring pushed against gear)0.73 - 1.18 (0.029 0.046)0.4 (0.016)Double coneClearance (Ring pushed against geadOuter synchro ring to gearIn ner synchro ring to-gearOuter synchro ring-to-synchro cone
0.9s - 1.68 10.037 - 0.066)0.5 - 1.0 (0.02 - 0.04)0.5 1.0 (0.02 - 0.04)
0.6 (0.024)
0.3 {0.01)0.3 (0.01)Shift forkFork {inger thicknessFork-to synchro sleeve clearance7.4 - 7.6 (0.291- 0.299i0.35 - 0.65 (0.015 0.026)1.0 (0.04)Beverse shift forkFork pawl groove widthFork-to-reverse idler gear clearanceL-groove width At 5th gear sideAt reverse sideFork'to-5th/reverse shift piece pin clearanceAt 5th gear sideAt reverse side
13.0 - 13.3 10.512 - 0.524)0.5 - 1.0 (0.02 - 0.04)7.4 t.1 10.29 -O.30)
7 .O5 - 7 .25 (0.21A - 0.2A5i'
0.4 0.9 (0.02 0.04)0.05 0.45 (0.002 - 0.018)
1€ {0.07)
Shift pieceShift piece-to-shift arm clearanceGroove width of shift arm contact areaShilt'piece-to-shift fork shaft clearanceWidth of shift lork contact area
0.1 - 0.3 (0.004 - 0.012)8.1-8.2 (0.319 - 0.323i0.2 - 0.5 (0.008 0.020)1 1.9 - 12.0 10.469 - 0.472)
0.6 (0.02)
0.8 (0.03)
Select armSelect arm-to-interlock clearanceSelect arm to-shim clearance0.05 - 0.20 (0.002 - 0.008)0.01 - 0.2 10.0004 - 0.008)0.45 (0.018)
InterlockWidth of select arm contact area9.9 - 10.0 (0.390 0.394)Change pieceChange piece-to-shilt arm holder clearanceGroove width ot shitt arm holder contact areaChange piece-to select arm clearanceGroove width of select arm contact area
0.05 - 0.35 (0.002 - 0.014)12.05 - 12.15 \0.474 -0.47a1
0.05 - 0.25 (0.002 - 0.010)12.05 - 12. t5 (0.474 - 0.478)
0.8 {0.03)
0.5 (0.02)
Final driven gearBacklash0.090 - 0.149 (0.0035 - 0.0059)0.200 (0.008)DifferentialcarrierPinion shatt bore diameterCarrier to-pinion shaft clearanceDriveshaft bore diameterCarrier-to driveshaft clearanceCarrier-to-int6rmediate shatt clearance
18.000 - 18.016 10.7087 - 0.7093)0.013 - 0.045 {0.001 0.002)24.000 - 28.021 11.1024 1.1032)0.020,0.062 (0.0008 - 0.0024)0.05 - 0.087 {0.0020 - 0.0034)
0.10 {0.004)
0.12 (0.005)
0.14 (0.006)
Differential piniongearBacklashPinion gear bore diameterPinion gear-to-pinion shaft clearance
0.05 -0.15 (0.002 - 0.006)18.042 18.066 (0.710 - 0.711)0.055 - 0.095 (0.002 - 0.004)0.15 (0.006)
Set ring to bearing outer race0 - 0.10 (0 - 0.004)Adjust with shim
Standards and
Manual Transmission
Service
S4C (cont'd)
Limits
- Section 13
ua
.'1'
3-10
L,O

Page 56 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Automatic TtssronSection 14Unit of lengthi mm (in)
fansmtssron -
MEASUREMENTSTANOARD {NEWISERVICE LIMIT
Transmissionfluid
Capacity f (US qt, lmp qti5.9 (6.2, 5.2)Ior overhaul2.7 (2.9, 2.4) for fluid c

Automatic TtssronSection 14Unit of lengthi mm (in)
fansmtssron -
MEASUREMENTSTANOARD {NEWISERVICE LIMIT
Transmissionfluid
Capacity f (US qt, lmp qti5.9 (6.2, 5.2)Ior overhaul2.7 (2.9, 2.4) for fluid chanse
sgO g8ol85 SO,rzO rSO, rAo,e'0 I 0,Hydraulic
kPa
(kgf/cm', psa)
Line pressure at 2,000 rpm in E or E position
1st clulch pressure al 2,O0Orpmin D. position
2nd clutch pressure at 2,000 rpm in El position800 - 850 (8.2 -8.7, 120 - 124)760 (7.7, 110)
3rd and 4th clutch pressure at 2,000 rpm in lFl posi-
tion
810- 860 (8.3 - 8.8, 118 - 125)760 (7.8, 1l 1)
Stall speed rpm (Check with vehicle on level ground)2,10028 1_ ffi9
30.0 (1.18)
28.5 \1.12)29.1 (1.15)
28.511.121Untilgrooves worn out
Discoloration
ClutchClutch initial clearance
Clutch return spring free length(A4RA, B4RA Transmission)
lM4RA Transmission)
Clutch disc thicknessClutch plate thickness
Ctr t"h ""d pl"t" thl"t**(A4RA, B4RA Transmission)
1st,2nd3rd,4th
1st2nd,3rd,4thlst2nd,3rd,4th
1st2nd,3rd,4th
Mark 1Mark 2Mark 3Mark 4Mark 5Mark 6Mark 7Mark IMark I
M"*lMark 2Mark 3Mark 4Mark 5Mark 6Mark 7Mark 8Mark 9Mark 10Mark 11Mark 12Mark l3Mark 14Mark 15Mark 16Mark 17Mark 18
Clutch end plate thickness(M4RA Transmassioni
0.65 , 0.85 (0.026 - 0.033)0.40 - 0.60 (0.016 - 0.024)
32.0 (1.26)
30.s (1.20i
31 .1 11.22130.5 (1.20)
1.88 - 2.00 {0.074 - 0.079)
1.55 - 1.6510.061 -0.065)
1.95 - 2.05 (0.077 0.081)
2.05 2.10 (0.081 - 0.083)2.15 - 2.20 (0.085 - 0.087)2.25 - 2.30 {0.089 - 0.091i
2.35 - 2.40 (0.093 - 0.094)
2.45 - 2.50 (0.096 - 0.098)2.55 - 2.60 (0.100 - 0.102)
2.65 - 2.70 (0.104 0.106)2.75 - 2.80 (0.108 0.110)
2.85 2.90 (0.112 - 0.114)
Discoloration
1
I
IDiscoloration
2.3 - 2.4 {0.091 0.094)2.4, 2.5 {0.094 - 0.098)2.5 2.6 (0.098 - 0.102)2.6 - 2.7 (0.102 - 0.106)
2.7 , 2.8 (0.106 - 0.110)2.8 - 2.9 10.110 0.114)
2.9 - 3.0 (0.114- 0.118)
3.0,3.1 (0.118-0.122)
3.1 - 3.2 \O.122 -0.1261
3.2 - 3.3 {0.126 - 0.130}2.0 - 2.1 (0.079 - 0.083)2.1 - 2.2 (0.083 - 0.087)2.2 - 2.3 (0.087 - 0.091)3.3 - 3.4 (0.130 0.134)
3.4 - 3.5 (0.134 - 0.138)3.5 - 3.6 (0.138 0.142)
3.6 3.7 {0.142- 0.146)
3.7 ,3.8 10.146 - 0.150i
Discoloration
1
I
I
L
I
Discoloration
(cont'd)
3-11

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