Page 241 of 2189
22. Installthe oil pump on the cylinder block.
Apply grease to the lip ot the oil pump seal.
Then. install the oil pump onto the crankshaft.
When the pump is in place, clean any excess grease
off the crankshaft and check that the oil seal lip is
not distorted.
81642 engine:
8 x 1.25 mm6x1.Omm
24 N.m (2.i4 kg[.m,17 tbl.trl
11 N.m {1.1 kg{.m,8 rbt ft)O.RI GReplace.
DOWEL PINS
GASKETReplace.
OIL SCREEN
6x1.0mmrl N.m {1.1 kgf'm,I tbf.ftl
D16Y5, D16Y7. D16Y8 enginos:
OOWEL PIN
6x1.0mm11N'm (1.1 kgf m'
O.RINGReplace.
DOW€L PIN
GASKETReplace.
6x1.0mm
6 x 1.0 mm '11 N'm {1 1 kgf'm,
11 N.m (1.1 kgf.m, I lbf ftl
8 lbf.ft)
!o
8-15
lnstall the oil screen.
Install the oil pan (see pages 7-26 or 7-27).
NOTE: Clean the oil pan gasket mating surfaces.
Page 242 of 2189
lntake Manifold/Exhaust System
lntake Manifold
Replacement ....................................... 9-2
Exhaust Manifold
Rep|acement ....................................". 9-6
Exhaust Pipe and Muffler
Replacement ...............................'.'.".. 9-9
Three Way Catalytic Converter {TWCI
Inspection .................."'. 9-12
Heated Oxygen Sensor (HO2SI
Rep|acement ...........................'.."....." 9-12
L_s
r f o
Page 243 of 2189
Intake Manifold
Replacement
NOTE: Use new O-rings and gaskets when reassemblinq.
CAUTION:
. Check tor folds or scratchos on the surface of tbe gasket.. Replace with a now gasket if damaged.
D16Y7 engine:
8 x 1.25 mm22 N.m 12.2 kgtm, 16 tbtftl
INTAKE MANIFOLDReplace if cracked orif mating surfaces aredamaged.
8 x 1.25 mm23 N.m {2,3 kgt m.17 rbf.ftl
INTAKE MANIFOLDBRACKET
8 x 1.25 mm24 N.m {2.4 kgf.m, 17 tbf.ftl
9-2
Page 244 of 2189
D16Y5 engine:
6x1.0mm12 N'm (1.2 kgl.m,8.? lbf'ft)
EGR CHAMBER
INIAKE MANIFOLDReplace if cracked orif mating surfaces are8 x 1.25 mm21 N m (2.1 kgf.m,15 tbtft)damageo,
INTAKE AIB CONTROL(IAC) VALVE (M/TI
8 x'1,25 mm22 N.m (2.2 kst m, 16lblftl
8 r 1.25 mm2a N.m (2.4 kgt m,17 rbt.ft)
EXHAUST GASRECIRCULATION(EGRIVALVE
8 x 1,25 mm22 N.n 12.2 kol'm,16 tbftr)
INTAKE MANIFOLDBRACKET
8 x 1.25 mm23 N.m 12.3 kgf'm,17 tbt fr)
(cont'd)I
9-3
Page 245 of 2189
lntake Manifold
Replacement (cont'dl
NOTE: Use new O,rings and gaskets when reassembling.
CAUTION:
. Check lor folds or scratches on the surface of the gasket.. Replace with a new gasket il damaged.
D16Y8 engine:
INTAKE MANIFOLDReplace if cracked orif mating surfaces areoamageo,
INTAKE AIR CONTROL{ract vAt_vE {M/Tl
GASKETReplace.
8 x 1.25 mm24 N.m {2.{ kgtm.17 tbtftt
THROTTLEBODY
8 x 1.25 mm22 N.rn |.2.2 kgl.rn,16 tbtft)INTAKE MANIFOLDBRACKET
9-4
Page 246 of 2189
816A2 engine:
INTAKE MANIFOLDReplace if cracked orif mating surfaces areoamageo,
8 x 1.25 mm22 N.rA 12.2 kgl.trr,16 tbtftt
o
t_-lUH
E
INTAKE AIR CONTROLIIACI VALVE
8 x 1.25 mm24 N.m 12.4 kgf.m,17 tbtftl
8 x 1.25 mm23 N.m {2.3 kg{.m,17 tbt.ftl
Al N-m 12.2 kgt.m,16 tbt.ftlMANIFOLDBRACKET
n ""\--
VlCd>-^
M\G
yo
9-5
Page 247 of 2189
Exhaust Manifold
Replacement
NOTE: Use new gaskets and self-locking nuts when reassembling.
CAUTION:
. Check for folds or scratch€s on the surface of the gasket.
. Replace with a new gasket it damaged.
D16Y5. D16Y7 engines:
I x 1.25 mm24 N.m {2.4 kgt.m, 17 tbtft}
MANIFOLDBRACKET
PRIMARY HEATEDOXYGEN SENSORIPRIMAFY HO2SI44 N.m {4.5 kgf m, 33 lbtft)Replacement, page 9-12
GASKETReplace.
I x 1.25 mm31 N.m (3.2 kgf.m,23 tbf.ft)Beplace.
WAY CATALYTICCONVERTER {TWCIlnspection, page 9'12
6x1.0mm11 N.m {1.1 kgt m,8 lbf.ft)
SECONDARY HEATEDOXYGEN SENSOR(SECONDARY HO2S}44 N.m 14.5 kgf.m,33 lbf.ft)Replacement, page 9-13
9-6
Page 248 of 2189
D15Y8 engine:
8 x 1.25 mm2,1 N.m (2.a kgf'm,
17 tbf.ftl
GASKETReplace.
8 x 1.25 mm31 N.m 13.2 kgf'm,23 lbf.ftlReplace.
PRIMARY HO2S44 N.m (4.5 kgf.m, 33 lbtft)Replacement, page 9-13
EXHAUST MANIFOLDBRACKET10 x 1.25 rnm
(cont'd)
9-7
/r4 N.m {4.5 kgf.m, 33 lbf.ft)
v