2000 HONDA CIVIC Workshop Manual

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Page 593 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Reverse Shift Holder ) Glearance Inspection 1.Measure the clearance between the reverse shift fork and sth/reverse shift piece pin. Standard: 0.05 - 0.35 mm 10.002 - 0.01,1 inl Service Limit 0.5 mm (0

Page 594 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Reverse ldler Gear Mainshaft, Cou ntershaft, Shift Fork Removal 1. Remove the reverse shift holder. REVERSE SHIFTHOLOER Remove the reverse id ler idler gear. gear shaft and reverse REVERSE IDLERGEAR S

Page 595 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Mainshaft Assembly I lndex Note the following during reassembly: . The 3rd/4th and sth svnchro hubs are installed with a press . Install the angular ball bearing with the thin-edge outer race facing t

Page 596 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Mainshaft Assembly Clearance Inspection NOTE: lf replacement is required, always replace the synchro sleeve and hub as a set. 1. Measure the clearance between 2nd and 3rd gears, Standard: 0.06 - 0.21

Page 597 of 2189

HONDA CIVIC 2000 6.G Workshop Manual T 6. Measure the clearance between the spacer collar and sth gear. Standard: 0.06 - 0.19 mm 10.002 - 0.007 inl Service Limit: 0.31 mm (0.012 inl 4TH GEAR DIALINDICATOR I -<=q, 7. 5TH GEAR lf the clear

Page 598 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Mainshaft Assembly Disassembly (contd) 3. Support the 3rd gear on steel blocks, and press the mainshaft out of the 3rd/4th synchro hub as shown. 13-18 Inspection 1. Inspect the gear surface and bear

Page 599 of 2189

HONDA CIVIC 2000 6.G Workshop Manual I )r Reassembly CAUTION: When installing the 3rd/4th and 5th synchro hubs, support th€ shaft on steel blocks, and insiall the synchro hubs using a press. NOTE: Refer to page 13-15 for reassembly se

Page 600 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Countershaft Assembly Index I.r NOTE: -re The 3rd, 4th, and sth gears are installed with a press. Prior_to reassembling, clean all the parts in solvent, dry them and apply lubricant to all contact sur
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