Page 417 of 2189

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (sensor l)
(Dl6Y5 engine with M/T) (cont'd)
(From page 1l-147)(From page 11 147)
(To page 11 149)
{GRN/BLK}
(GRN/8I-K}
(To page 11-149)
11-148
Substitute a known-good ECMand rechock. tf symptom/indicr-tion goes away, replace the origi-nalECM.
Check for a short in the wire llP+lin6):1. Disconnect the 8P connectorIrom the Primary HO2S (Sen-
sor 1).2. Check tor continuity betweenbody ground and ECM connec-tor terminal C25.
Repair short in the wiro botweenthe Primarv HO2S {Sensor 1} andECM {C25}.
Replace th€ Primary HOzS {Sen-sor 11.
| 2 3ra1a9to
tl 12t516111a
p ffi;r, w''.""i0"or.I lemate lerml
ls there more than 5.0 V?check the EcM:1. Turn the ignition switch OFF.2. Disconnect the 8P connectorfrom the Primary HO2S (Sen-
sor 1).3. Turn the ignition switch ON (ll).4. Measure voltage between ECN4connector C25 and D11.
ls there more than 5.0 V?
Check the ECM input voltage llP-/vS-linel:1. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiator fan comes on,then let it idle.2. Measure voltage between ECMconnector terminals C24 andDt1.
Subslitute a known-good ECMand rgcheck. It symptom/indica-tion goes away, repl.ce the origi-nal ECM.
ls there 2.6 2.8 V?Check th6 ECM output voltage(VS+ linel:Measure voltage between ECMconnector terminals C25 and D11.
7a9t0It 12t3t6'11ta
VS+{WHT}sG2
235
,9 ,101l12
l3'tat515
1 2i35a9t0't2'ttt5ttrl22
VS+{WHT)sG2
23
6lt9ll1315
Page 418 of 2189

(From page 11 148)(From page 11'148)
Roplac€ th€ Primary HOzS (Sen'
sor 11.ls there lessthan 2.8 V?
Substitute a known-good ECM
and recheck. lf symptom/indica'
tion goes awav, replace th€ odgi'
nalECM.
Check the ECM oulput voltage
(lP+ linel:Measure voltage between ECM
connector terminals C23 and D11
Substitute a known-good ECM
and recheck f symptom/indica-
tion goes awaY, replace the origi_
nal ECM.
ls there more than 0.4 V?
Check the ECM:1. Turn the ignition switch OFF.
2. Disconnect ECM connector C(31Plfrom the ECM.
3. Check for continuity between
body ground and ECM con-
nector terminal C23
Check fot an oPen in tha wire
llP+ linel:1. Turn the ignition switch OFF.
2. Disconnect the 8P connoctor
from the Primary HO2S (Sen-
sor'l).3. Check for continuity between
the PrimarY HO2S (Sensor 1)
8P connector terminal No. 7
and ECM connector termrnal
c23.
Repair open in the wire belween
ECM {C231 and Primary HO2S
{Sensor 11.
Substitute a known_good ECM
and r6check. lf symPlom/indica'
tion goos away, replace the odgi-
nalECM.
Check for a short in the wire llP+
line):1. Disconnect the 8P connector
from the Primary HO2S {Sen'
sor 1),2. Check for continuity between
body ground and ECM con-
nector terminal C23.
Repair short in lhe wire belween
the Primary HO2S (Sensor 'l) dnd
ECM {C23).
Replace the Primary HO2S (Sen'
sor 1).
sG2(GRN/BLKI
Wire side offemale termanals
PRIMARY HO2S(SENSOR 1l8PcoNNECTOR lC1a5l
lP+(BLK)
Wire side of
female termrnalsof femaleterminals
NO
(cont'd)
123a68910
111213141516171822
2125a30
I lP+
6) tBrK)
ECM CONNECTOR C {31P}
23a67II10
1112131l15161118,422
232a25A30
A lP+Ij/ IBLK)
11-149
Page 419 of 2189

PGM-FI System
l:in1.".fy Heated Oxygen Sensor (primary HO2SI (sensor 1l(D16Y5 engine with M/D (cont'd)
The scan toor indicates Diagnosti" -Tl:y|* code (DTC) pl164: A range/performance probrem in the primaryHeated Oxygen Sensor (primary HO2S) (Sensor 1)circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) p1165: AHeated Oxygen Sensor (primary HO2S) (sensor 1) circuit.
range/performance problem the pnmarv
The MIL has beon reponed on.DTC P1164 is stored.
Problem Verilication:1. Do the ECM Beset Procedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiatorfan comes on.3. Connect the SCS service con-nector.4. Test-drive in 4th gear. Startingat 1,600 rpm, accelerate usingwide open throttle for at least 5seconds. Then decelerate tor atleast 5 seconds with the throttle completely closed.
Intgrmittent failure, syrtem b OKat this time. Check tor Door con-noctions or loose wires at C1a5(Primary HO2S. Senso.
andECM.
ls DTC Pl164 indicatedT
- The MIL has been reoorted on.- DTC P1165 is stored.
Intermittent l.iluro, system b OKat lhis time. Ch€ck tor poor con-noctions or loose wir6 at Ci45(Prioary HO2S, Sen3or 1l .ndECM.
ls DTC P1165 indicated?
Replace the P.imary HO2S (S6n-sor 11.
Problem Vo.ification:1. Do the ECM Reset Procedlre.2. Start the engine. Hotd theengine at 3,000 rpm with noload (transmission in neutral)until the radiator fan comes
3. Connect the SCS service con,nector.4. Test-drive u nder followingconditions.- 55 mph steady speedTransmission in 5th gearUntil readiness code comes
1 1-150
Page 420 of 2189

t
The scan tool indicates Diagnostic Trouble Code (DTC) P1168; A low voltage problem in the Primary Heated
Oxygen Sensor (Primarv Ho2S) (Sensor 1) LABEL circuit'
- The MIL has b6€n reponed on'
- DTC P1168 is storcd
Problem vedfication:
1. Do the ECM Reset Procedure
2. Start the engine.
3. Wait at least two minutes
lntalmittent failure' aYstom b OK
at thi3 time. Chock lor Poor con-
nection3 or loo3o wiro3 at C145
(Primary HO2S, S.n.or 1l and
ECM.
ls DTC P1168 indicated?
Chock th. ECM:
1. Turn the ignition switch OFF.
2. Disconnect the ECM connec'
tor D 116P).3. Check for continuity between
ECM connector terminal D7
and body ground
Sub3titut. e known-good ECM
6nd r.chock. lf rymptom/indica-
tion gocr away, r.Placs the origi_
nal ECM.
Check for t shott in lhg wire3
ILABEL line):1. Disconnect the Primary HO2S
(Sensor 1) 8P connector'
2. Check for continuitv between
ECM connector terminal D7
and body ground
Reoair short in the wir63 botlvoon
lhe Primary HO2S {Sensor 1} end
ECM (O71.
ECM CONNECTOR D {16PI
LABEL {WHTI
wire side of female terminals
LABEL (WHTI
(cont'd)
Page 421 of 2189

PGM-FI System
IiT-"-w Heated 9{ygglSensor (primary HO2SI (Sensor 1)(Dl6Y5 engine with M/Tl lconr'd)
1T1163 Ih" scan tool indicates Diagnostic Trouble code (DTc) P1169: A high volrage probtem in the pnmary Heated- Uxygen Sensor {primary HO2S) (Sensor .l) LABEL circuit.
PSTMARY HO2S (SENSOR 1l8p CONNECTOR (145)
LABEL IWHTI
ECM CONNECTOR O {16P}
(GRN/BLK)
female
IGRN/BLKI
- The MIL hrs been reported on.- DTC Pl169 i3 stored.
Problem verification:L Do the ECM Reset Procedure.2. Start the engine.3. Wait at least two minutes.
Intormittent f.ilure, sv*em b OKat this time. Check for poor con-n.ctions or loose wires at C145(Prim.ry HO2S, Sensor 1l andECM.
ls DTC P1169 indicated?
Ch€ck Ior an op6n in th€ wire(LABEL line):1. Turn the ignition switch OFF.2. Disconnect the Primary HO2S(Sensor 1) 8P connector.3. Turn the ignition switch ON (ll).4. Measure voltage betweenPrimary HO2S lsensor 1) 8Pconnector No, 4 terminal andbody ground.
Check lor an open in the wire{SG2linel:1. Turn the ignition swilch OFF.2. Disconnect ECM connector D(16P)trom the ECM.3. Check for continuity betlveenECM connector terminal D1land Primary HO2S (Sensor 1)8P connector terminal No. 3.
ls there approx. 5 V?
Ropair opon in the wires betweonlhe P.imary HO2S {Sensor 't} andECM tD7l.
R€pair open in th6 wire betweenthe Primary HO2S lsensor 1) andECM (011).
ls there continuity?
Roplace the Primary HO2S (Sen-sor 1).
123a5
689101t12
t3141516sG2
side ofe terminalstll
II-- rl
;G2
I2
6
34
8
11-152
Page 422 of 2189

Secondary Heated Oxygen Sensor {secondary HO2S) (Sensor 2l
*'t : D16Y8 engine*2:'99 - O0 m;dels except D16Y5 engine with M//T
The scan tool indicates Diagnostic Trouble Code (DTC) P0137: A low voltage problem in the Secondary Heated
Oxygen Sensor (Secondary HO2S) (Sensor 2) circuit'
SECONDARY HO2S ls.n.ot 2),rP CONNECTOR (C125, C782')
Wire side oI temale terminals
(cont'd)
1 1-153
- Tho MIL has been reported on- DTC P0137 is stored.
Problem verification:1. Do the ECM/PCM Reset Pro
cedure.2. Start the engine. Hold the
engine at 3,000 rpm wlth no
load (in Park or neutral) until
the radiator fan comes on
3. With the scan tool, check the
Secondary HO2S (Sensor 2)
output voltage at 3,000 rPm
lntermittent frilure, sYdem is OK
at this tim6. Check for Poor con'
nections or loolo wir.3 at C131t(locatod undor right.ido of desh)'
C432. {located under middle of
dashl, cl25 lc782lr {SecondaryHO2S) tsensor 2l .nd ECM/PCM.
Does the voltage staY at 0.3 V
or less?
Ch6ck tot a sho.t in the S€condery
HO23:'1. Turn the ignition switch OFF.
2, Disconnect the SecondarY
HO2S lSensor 2)4P connector.
3. Start the engine.
4. Check the SecondarY HO2S
lsensor 2) output with the scan
tool,
Check tor a short in the wire
{SHO2S linel:1. Turn the ignition switch OFF.
2. Discon n ect tho EcM/PCM
connector D {16P) {A (32P))*'
3. Check for continuity between
the SecondarY H02S (Sensor
2) 4P connector terminal No 1
and body ground.
R€pair short in tho wire bstwoen
ECM/PCM lD14 (A231*' | and
Secondarv HOzS (Sensor 2).
Substitute a known-good ECM/
PCM and recheck lf 3ymptom/
indicalion go€s awaY, tePltco
the oiigin.l ECM/PCM.
Page 423 of 2189

PGM-FI System
I
a
a
9ggoqOfry Heated Oxygen Sensor (Secondary HO2S) {sensor 2l('96 - 98 Models; '99 - 00 D16YS engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) PO'138: A high voltag€ problem in the Secondary HeatedOxygen Sensor (Secondary HO2SI (sensor 2) circuit.
SECONDARY HO2S ls.nsor 2l4P CONNECTOR C125 tc782t*
JUMPER WIRE
sHo2sIWHT/RED}
sHo2sG(RED/YEL)(GRN/WHT)*(GRN/BLK)*'
Wire side of female terminals
ECM/FCM CONN€CTOR D Il6PI
sH()2sG{YEL/RED){GRN/BLK}'
JUMPER WINE
Wire side of female terminals
'i D16Yg engine*1i Dl6Y5 engine
- Ths MIL ha3 bcen r6port.d on.- DTC m138 i. 3tored.
Problem vorilication:1. Do the ECM/PCM Reset Pro-cedure.2. Start the engine. Hold theengine at 3.000 rpm with noload (in Park or neutral) untilthe radiatorfan comes on.3. With the scan tool, ch€cktheSecondary HO2S {Sensor 2)outputvoltageat 3,000rpm.
Into.mittant failurc, sy3tem b OKrt thi3 tims. Ch6ck tor poor con-n6clionr or loo3€ wiroa at C13'l*(locat d und6r right lido of dr'h),C/€2r (loc.tod und€r middle old.rhl, C125 {C782lr (Socond.ryHO2S S6n3or 2) .nd ECM/PCM.
Chcd( for rn open in the Socond!ryf|o2s:1. Turn the ignition switch OFF.2. Disconnect the SecondaryHO2S (Sensor 2) 4P connector.3. Connect the Secondary HO2S(Sensor 2) 4P connector ter-minals No. 1 and No.2 with aJUmper wire.4. Tu.n the ignition switch ON (ll).5. Chock the Secondary HO2S(Sensor 2) output vollage withthe scan tool.
ls there 0.6 V or more?
Check tor an open in the wiro(SHO2S lin6l:1. Turn th6 ignition switch OFF.2. Connect ECM/PCM connectorterminals D14 and D13 with ajumper wire.3. Turn the ignition switch ON {ll}.4. Check the Secondary HO2S(Sensor 2) oltput voltagewith the scan tool.
Rapair op.n in the wiio botw.onECM/PCM lD13 and/or Dlal andS.cond.ry HO2S ls€nsor 21.
ls thore 0.6 V or more?
Subslituto a known-good ECM/PCM .nd rccheck. lt symptom/indication goe! rway, replacethe original ECM/PCM.
11-154
Page 424 of 2189

Secondary Heated Oxygen Sensor (SecondarytlO2S) (Sensor 2l
('99 - 00 lilodels except DtGYS engine with M/T)
The scan tool indicates Diagnostic Trouble code (DTC) P0138: A high voltage problem in the secondary Heated
Oxygen Sensor (Secondary H02S) (Sensor 2) circuit.
SECONDARY HO2S {S€nsot 2}
4P CONNECTOR Cl25 lc782l'
JUMPER WIRE
Ir
sH02s(WHT/RED)sG2{GRN/BLKI
Wire side of female termanals
ECM/PCM CONNECTORS
A (32P1
Wire side ot female termlnals
gs92g 111yp17p5py | .lutuPea wtne
- The MIL has beon reportod on.- DTC m138 is.tored.
Ploblem vorification:1. Do the ECM/PCN4 Reset Pro-
cedure.2. Start the engine Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the radiator{an comes on
3. Check the SecondarY H02S(Sensor 2) output voltage at
3,000 rpm with the scan tool
lntormittont failuio, sYstom b OK
st thir timo. Check for Poor con_
nections ot loo39 wiJo3 af Cl3lr(located under right ride ot desh),
C432' (locatod undot middle of
dashl, Cl25 {C782lr (Secondaiy
HO2S Son3or 2l and ECM/PCM.
Does the voltage stay at 0 6 V
or more?
Ct€d( tor an opan in the Secondary
l|o2s:1. Turn the ignition switch OFF
2. Disconnect the SecondarY
HO2S (Sensor 2) 4P connector.
3. Connect the Secondary HO2S(Sensor 2) 4P conneclor ter_
minals No. 1 and No.2 with a
iumper wire.4. Turn the ignition switch ON (ll)
5. Check the SecondarY HO2S
lSensor 2) outptlt voltage with
the scan tool,
lsthere 0.6 V or more?
Check lor an open in the wiro(SHO2S line):1. Turn the ignition switch OFF.
2. Connect ECM/PCM connector
terminals A23 and C18 with ajumper wrre,
3. Turn the ignition switch ON (ll).
4. Check the SecondarY HO2S
{Sensor 2) outPut vo ltage
with the scan tool.
Repair opon in tho wire betwecn
ECM/PCM (A23) and SocondarY
HO2S {Sansor 2).ls there 0.6 V or more?
Substitut€ a known'good ECM/
PCM and recheck. It symptom/indication goes awey, JePlaco
the otiginel ECM/PCM
*i 016Y8 engine1 1-155