2000 HONDA CIVIC Workshop Manual

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Page 153 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Valve Guides
Replacement (contd)
Working from the camshaft side, use the driver andan air hammer to drive the guide about 2 mm (0.1 in)towards the combustion chamber. This will knock offsome of the c

Page 154 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Valves
Reaming
NOTE: For new valve guides only.
1. Coat both the reamer and valve guide with cufting
orl.
2. Rotate the reamer clockwise the full length of the
valve guide bore.
3. Continue to rotate

Page 155 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Valves
Camshaft/Rocker Arms and
Camshaft Seal/Pulley
Installation (contd)
4. Install the valve spring and valve retainer. then
install the valve spring compressor. Compress the
spring and installthe

Page 156 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Cylinder Head
4. Apply liquid gasket (Part No. 08718 - 0001 or 08718 -
0003) to the head mating surfaces of the No. 1 and
No.5 camshaft holders.- Apply liquid gasket to the shaded areas
Set the rocker

Page 157 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Cylinder Head
Installation (contdl
Position the camshaft correctly (see page 6-20).
Tighten the cylinder head bolts sequentially in four
steps.
rsr st.p: O - @ 20 N.m (2.0 kgf.m, 14 lbfft|
2nd srep:

Cylinder Head
Installation (cont'dl
Position the camshaft correctly (see page 6-20).
Tighten the cylinder head bolts sequentially in four
steps.
rsr st.p: O - @ 20 N.m (2.0 kgf.m, 14 lbf'ft|
2nd srep: O - @ 49 N.m (5.0 kgf.m, 36 tbtft)
3rd stop; O - @ 67 N.m {6.8 kgf.m, /r9 lbl'ft}
4th st6p: O, O 67 N.m 16.8 kgf.m, 49 tbf.ftl
NOTE:
. We recommend using a beam-type torque
wrench, When using a preset-type torque wrench.
be sure to tighten slowly and not to overtighten.
. If a bolt makesany noisewhileyou aretorquing it,
loosen the bolt, and retighten it from the 1st step,
CYLINDER HEAD BOLTS TOROUE SEOUENCE:
Install the intake manifold and tighten the nuts in a
crisscross pattern in two or three steps, beginning
with the inner nuts (see pages 9-2 thru 9-4).
. Always use a new intake manifold gasket.
Install the exhaust manifold and tighten the nuts in
a crisscross pattern in two or three steps, beginning
with the inner nut {see pages 9-6 and g-7).
. Always use a new exhaust manifold gasket.
Install the exhaust manifold bracket. lnstall the
exhaust pipe A and the bracket, then install the cover.
4.
6-46
\-
(
7.Installthe timing belt (see page 6-20).
Adjust the valve clearance (see page el2),
Install the head cover gasket in the groove of the
cylinder head cover, Seat the recesses for the
camshaft first, then work it into the groove around
the outside edges.
NOTE:
. Before installing the head cover gasket, thor-
oughly clean the seal and the groove.
. When installing, make sure the head cover gas-
ket is seated securely in the corners of the
recesses wath no gap.
COBNERS OFTHE RECESS
CORNERS OFTHE REcEss covEB
Apply liquid gasket to the head cover gasket at the
four corners of the recesses.
NOTE:
. Use liquid gasket, Pan No. 08718 - 0001 or 08718- 0003.
. Check that the mating surfaces are clean and dry
before applying liquid gasket.
. Do not install the parts if five minutes or more
have elapsed since applying liquid gasket.
Instead, reapply liquid gasket after removing old
residue.
. After assembly, wait at least 30 minutes before
filling the engine with oil.
8.
9.
I
10.

Page 158 of 2189

HONDA CIVIC 2000 6.G Workshop Manual 11. When installing the cylinder head cover, hold the
head cover gasket in the groove by placing your fin-
gers on the camshaft holder contacting surfaces
(top of the semicircles)
Set the spark plug s

Page 159 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Gylinder Head/Valve Train
816A2 engine
Special Tools ............. 650 Rocker Arms
VTEC Contlol System
Troubfeshooting Flowchart ............ 6-51 Disassembly/Reassembly ...............672
VTEC Sole

Page 160 of 2189

$HONDA CIVIC 2000 6.G Workshop Manual Special Tools (\ Ref. No. I Tool NumberDescriptionOty Page Relerence q oTHAH PJ7010B g I 07JAA-001020A g I 07JAB-0010204 I 07JAB - 0010404 g 07LAJ - PR3020A |6) 07MAA - PR70100 g I ozvu,r - enu orzo g$

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