2000 HONDA CIVIC Workshop Manual

Page 1113 of 2189

HONDA CIVIC 2000 6.G Workshop Manual I
14.
Apply power steering fluid to the surface of the spe-
cial tool. Set the new seal rings over the special tool
from the smaller diameter end of the tool, and
expand the seal rings. Do two rings a

Page 1114 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Steering Gearbox
Reassembly (contd)
SLEEVE SEAL RINGSReplace.8e sure that theseal nngs are notturned up, theninsta ll.
21. Apply vinyl tape to the pinion shaft. then coat thevinyltape with power stee

Page 1115 of 2189

HONDA CIVIC 2000 6.G Workshop Manual )
Steering Rack Reassembly
25. Coat the piston seal ring guide with power steering
fluid, then slide it onto the rack, big end first
26. Position the new O-ring and new piston seal rlng on
the specia

Page 1116 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Steering Gearbox
Reassembly {contd)
35. Install the new backup ring on the steering rack,then place the cylinder end seal to piston.
Grease the steering rack teeth, then Insen the steer-ing .ack into

Page 1117 of 2189

HONDA CIVIC 2000 6.G Workshop Manual )
41.Coat the inside surface of the new cylinder end seal
with power steering fluid.
Install the cylinder end seal onto the steering rack
with its grooved side toward the piston
Push in the cylinder

Page 1118 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Steering Gearbox
Reassembly (contd)
b. Install the valve body unit on the gearbox, andtighten the flange bolts to the specified torque.
VALVE BODY UNTTFLANGE BOLT20 N.m {2.0 ksl.m, 14lbI.ftl
Measure

Page 1119 of 2189

HONDA CIVIC 2000 6.G Workshop Manual )
55. Installthe cylinder lines A and B.
NOTE:
. Clean the joints of the cylinder lines A and B
thoroughly. The joints must be free of foreign
materlal.
. Install the cylinder lines A and B by tightin

Page 1120 of 2189

HONDA CIVIC 2000 6.G Workshop Manual Steering Gearbox
Reassembly (contdl
64. Apply grease to the circumference of the rack endhousing.
RACK END GROOVE
=^.#-q!:s!!H
SILICONE GREASE
Apply a light coat of silicone grease to the bootgrooves