1999 NISSAN PICK-UP Repair Manual

Tool number
Tool nameDescriptionUnit appli-
cation
C200
ST30613000
Drift
NT073
Installing pinion front bearing
outer race
X
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
KV381025S0
Oil seal fitting tool
V1ST30720000
Drift bar
V2KV38102510
Drift
NT525
Installing front oil seal
(R180A, H233B)
Installing rear wheel sensor
rotor (C200)
X
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia.
c: 71 mm (2.80 in) dia.
d: 65 mm (2.56 in) dia.
KV38100500
Gear carrier oil seal drift
NT115
Installing front oil seal
X
a: 85 mm (3.35 in) dia.
b: 60 mm (2.36 in) dia.
PREPARATION
Special Service Tools (Cont'd)
PD-2003

Front propeller shaft (Model 2F63H & 2F71H)
Rear propeller shaft (2WD models)
SPD507A
SPD508A
PROPELLER SHAFTPropeller shaft
PD-2004

Rear propeller shaft (4WD models)
SPD509A
PROPELLER SHAFTPropeller shaft
PD-2005

Disassembly
CENTER BEARING
1. Place matching marks on flanges, then separate 2nd tube
from 1st tube.
2. Place matching marks on the flange and shaft.
3. Secure the flange yoke with a vice and remove the lock nut.
4. Remove flange yoke using puller.
5. Remove center bearing using Tool and press.
Tool number: ST30031000
Assembly
CENTER BEARING
lWhen installing center bearing, position the ªFº mark on cen-
ter bearing toward front of vehicle.
lApply a coat of multi-purpose lithium grease containing
molybdenum disulfide to the end face of the center bear-
ing and both sides of the washer.
lStake the nut. Always use new one.
lAlign match marks when assembling tubes.
SPD513A
SPD514A
SPD113
SPD114
PROPELLER SHAFTPropeller shaft
PD-2006

2-pinion model
SPD510A
REAR FINAL DRIVEC200
PD-2007

Differential Carrier
1. Press-fit front and rear bearing outer races with Tools.
Tool numbers:
VAST30611000
VBST30621000
VCST30613000
2. Select pinion height adjusting washer. Refer to ªADJUST-
MENTº of original Service Manual.
3. Install pinion height adjusting washer in drive pinion, and
press-fit rear bearing inner cone in it, with press and Tool.
Tool number: ST30901000
4. Place pinion front bearing inner cone in gear carrier.
5. Apply multi-purpose grease to cavity at sealing lips of oil
seal. Install front oil seal.
Tool number: KV38100500
SPD679
SPD377
SPD581
SPD557
ASSEMBLYC200
PD-2008

6. Place drive pinion bearing spacer, drive pinion bearing
adjusting washer and drive pinion in gear carrier.
7. Insert sensor rotor into companion flange with Tool.
Tool number: ST30720000
8. Install ABS sensor unit on gear carrier.
9. Insert companion flange into drive pinion by tapping the com-
panion flange with a soft hammer.
10. Tighten pinion nut to 127 N´m (13 kg-m, 94 ft-lb).
The threaded portion of drive pinion and pinion nut should
be free from oil or grease.
Tool number: KV38108300
SPD511A
SPD431A
SPD708
SPD512A
ASSEMBLYC200
Differential Carrier (Cont'd)
PD-2009

11. Turn drive pinion in both directions several revolutions and
measure pinion bearing preload.
Tool number: ST3127S000
Pinion bearing preload (With front oil seal):
1.1 - 1.4 N´m
(11 - 14 kg-cm, 9.5 - 12.2 in-lb)
Pinion bearing preload (Without front oil seal):
1.0 - 1.3 N´m
(10 - 13 kg-cm, 8.7 - 11.3 in-lb)
When pinion bearing preload is outside the specifications,
replace pinion bearing adjusting washer and spacer with a
different thickness.
12. Select side bearing adjusting washer.
Refer to ªADJUSTMENTº of original Service Manual.
13. Install differential case assembly with side bearing outer
races into gear carrier.
14. Insert left and right side bearing adjusting washers in place
between side bearing and carrier.
15. Drive in side bearing spacer with Tool.
Tool number: KV38100600
CAUTION:
Be aware that the spacer is installed in different locations on
different models. Refer to PD-2007.
16. Align mark on bearing cap with that on gear carrier and install
bearing cap on gear carrier.
SPD241
SPD203
SPD558
SPD709
SPD226
ASSEMBLYC200
Differential Carrier (Cont'd)
PD-2010