1998 HONDA INTEGRA Workshop Manual

8.
9.
f;:Y:fffrf#:J'uer' Sl[
Measure the clearance between the reverse change
holder and the sth/reverse shift piece pin.
Standard:
Reverse Side: 0.05 - 0.45 mm (0.002 - 0.018 inl
5th Side: 0.4 - 0.9 mm (0.02 - 0.04 in)
Separate the transmission housing from the clutch
housing, and wipe it clean of the sealant.
Remove the 72 mm thrust shim and the oil guide
plate from the transmission housing
72 fifiTHRUST SHIM
10. Remove the l6 mm sealing bolt and the oil gutter
plate.
OIL GUTT6R PLATE
lf the clearance are not within the standard, mea-
sure the width of the grooves in the reverse change
holder.
Standard:
Revsrse Side: 7.05 - 7.25 mm {0.278 - 0.285 in)
5th Side: 7.4-7.7 mm (0.29 - 0.30 in)
REVERSE SIDE
lf the width of the grooves are not within the
standard, replace the rsverse change hbtder with
a new one.
lf the width of the grooves ar€ within the Stan
dard, replace the 9th/revense sHtFI piece wlth
new one.
(cont'

Reverse Change Holder,
Clearance Inspection {cont'dl
Reverseldler Gear
Removal
1. Remove the reverse change holder.
2. Remove the reverse idler gear and the reverse idler
oear shaft.
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i1
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Measure the clearance between the reverse idler
gear and the reverse change holder,
Standard: 0.5 - 1.1 mm (0.02 - 0.04 in)
Sorvice Limit: 1.8 mm (0,07 inl
4.lf the clearance is more than the service limit, mea-
sure the width of the reverse change holder.
Standa;d: 13.0 - 13.3 mm (0.512 - 0.524 inl
lf the width is not within the standard, reDlace
the reverse change holder with a new one.
lf the width is within the standard, reDlace the
reverse idler gear with a new one.
REVERSE IDLER GEAR
REVERSE CHANGE HOLDER
REVERSE CHANGE HOLDER
REVERSE CHANGE HOLDER
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Change Holder Assembly
Clearance Inspection
Measure the clearance betwe€n the shift Diece and
the shift arm holder.
Standard: 0.1 - 0.3 mm (0.004 - 0.012 inl
Servico Limit: 0.6 mm (0,02 inl
lf the clearance is more than the service limit, mea-
sure the width of the groove in the shift piece.
Standard: 8.1 - 8.2 mm (0.319 - 0.323 in)
. lf the width of the groove is not within the stan-
dard, replace the shift piece with a new one.. lf the width of the groove is within the standard,
replace the shift arm holder with a new one.
SHIFT PIECE
t.-_
O
SHIFT ARM HOLDER
SHIFT PIECE
Measure the clearance between the select arm
the interlock.
Standard: 0.05 - 0.25 mm (0.002 - 0.010 in)
Service Limit:0.5 mm {0.02 inl
and
INTERLOCK
lf the clearance is more than the service limit, mea-
sure the width of the interlock,
Standard: 9.9 - 10.0 mm 10.390 - 0.394 in)
. lf the width is not within the standard. replace
the interlock with a new one.. lf the width is wilhin the standard replace the
select arm with a new one.
(cont'd)
13-13

Change Holder Assembly
Glearance Inspection (cont'd)
5. Measure the clearance between the select arm and
the 10 mm shim.
Standard: 0.01 - 0.2 mm (0.0004 - 0.008 inl
,id''l
I'l
6. lf the clearance is not within the standard, select
and install the appropriate 10 mm shim for the cor'
rect clearance from the chart below.
10 mm Shim
SELECT ARM
10 mm SHIM
Part Numb€rThickness
24435-689-0000.8 mm (0.031 in)
B24436-689-0001.0 mm (0.039 in)
24437-689-0001.2 mm (0.047 in)
D24438-689-000'1.4 mm (0.055 in)
24439-689-0001.6 mm (0.063 in)
73-14
7. Measure the clearance betlveen the shift arm holder
and the change piece.
Standard: 0.05 - 0.35 mm (0.002 - 0.014 in)
Service Limit:0.8 mm {0.03 in)
lf the clearance is more than the service limit, mea
sure the groove of the change piece.
Stsndard: 12.05 - 12.15 mm 10.'1744 - 0.'t78:l in)
. lf the groove is not within the stafdard, replace
the change piece with a new one.. lf the groove is within the standard, replace the
shift arm holder with a new one.
SHIFT ARM HOLDER

9.Measure the clearance between the select arm
the change piece.
Standard: 0.05 - 0.35 mm {0.002 - 0.014 in)
Service Limit: 0.5 mm {0.02 inl
Removal
Remove the shift piece shaft, then remove the shiftpiece and the interlock.
2. Remove the change holder assembly.
and
10.lf the clearance is more than the service limit, mea
sure the width of the change piece-
Standard: 12.05 - 12.15 mm {0.4744 - 0.4783 inl
CHANGE PIECE
lf the width is not within the standard, replace
the change piece with a new one.
lf the width is within the standard, replace the
select arm with a new one.
SELECT ARM
SHIFT PIECE SHAFT
INTERLOCK

Ghattle Holder Assembly
Disassembly/Reassembly-:. Lrrl'al':'Err|rrry, nscs':'srrrrrry -
.---..rt/ El Prior to reassembling, qean all the parts in solvent, dry them and apply lubricant to any contact surfaces.f-
SELECT RETUBN SPRING
13-16

Mainshaft, Countershaft, Shift Fork
Removal
mainshaft and the countershaft assem-
? shift forks from the clutch housing.
the mainshaft spline before removing
ft and the countershaft assemblies.
spring washer and the washer.
differential assembly from the clutch
OIFFERENTIALASSEMBLY
4. Remove the chamber plate.
SPRINGWASHER
1.Remove the m€
biies with the sl
NOTE: Tape th
the mainshaft a
Remove the spr
MAINSHAFT
COUNTERSHAFT
Remove the
housr ng.
CLUTCH HOUSING
CLUTCH HOUSING
CHAMBER PLATE
etsY')
2r}5
(\cyl,//_\::iv/.
13-17

Shift Rod
- Removal
13-18
1. Remove the shift rod boots.
2. Remove the change piece attaching bolt and the
spring washer,
3. Remove the set screw. then remove the spring and
the steel ball.
4,
5.
Remove the shift rod, then remove the change
prece.
Remove the oil seal.
CHANGE
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I
PIECE
SPRINGL.25.6 r(1.01 in)
STEEL B(D.5/16
OIL SEALReplace.
*q
SHIFTRODBOOTS
SPRING WASHER
SET screw
ATTACHING BOLT