1998 HONDA INTEGRA Workshop Manual

Clutch
Reassembly {cont'd)
7. Install the snap ring.
Remove the special tools.
lnstall the disc spring.
NOTE: lnstallthe disc spring in the direction shown.
2ND CLUTCH
j
I
SNAP RING
DISC SPRING
OISC SPRING
1ST, 3RD, 4TH and,IST-HOLD CLUTCH
14-152
\10. Soak the clutch discs thoroughly in ATF for a mini-
mum of 30 minutes.
11. Starting with a clutch plate, alternatelY install the
clutch Dlates and discs. Install the clutch end plate
with flat side toward the disc.
NOTE: Before installinq the plates and discs, make
sure the inside of the clutch drum is ttee of dirt or
other loreign matter.
CLUTCH END PLATEInstall in this direction.
12. Install the snap ring.
SCREWDRIVER
SNAP FING

1 3. Measure the clearance between the clutch end olate
and top disc with a dial indicator. Zero the dial indi-
cator with the clutch end plate lowered and lift it up
to the snap ring. The distance that the clutch endplate moves is the clearance between the clutch endplate and top disc.
NOTEi Measure at three locations.
Clutch End Plate-to-ToD Disc Clearance:
1 4. lf the clearance is not within the service limits, selecta new clutch end plate from the following table.
NOTE: lf the thickest clutch end plate is installed,but the clearance is still over the standard. replacethe clutch discs and clutch plates.
PLATE NUMEERThickness
ClutchSeNice Limit
lst
2nd
3rd
4th
l st-hold
O.65 -O.85 mm (0.026-O.033 inl
O.65-0.85 mm (0.026 - 0.033 in)
O.40-0.60 mm {O.016-O.O24 in)
O.40-0.60 mm (O.O16 O.O24 in\
O.5O-O.8O mm (O.O2O-O.O31 in)
CLUTCX ENO PLATE
14-153
1ST, 2ND, 3RD and 4TH CLUTCH END PLATE
.lST.HOLD CLUTCH END PLATE
Plate No.Pan Numb€rThickn6ss
I
2
3
4
5
6
7
8
I
10
22551-P56-N00
22552,P56-N00
22553-P56-N00
22554-P56 -N00
22555 -P56- N00
22556 P56 -N00
22557 -P56 - N00
22558 P56-N00
22559-P56-N00
22560-P56- N00
2.1 mm (0.083 in)
2.2 mm (0.087 in)
2.3 mm {0.091 in)
2.4 mm (0.094 in)
2.5 mm (0.098 in)
2.6 mm {0.102 in)
2.7 mm i0.106 in)
2.8 mm (0. 1 10 in)
2.9 mm {0.114 in)
3.0 mm {0.1 18 in)
Plate No.Pan NumborThickness
I
2
3
4
5 (No mark)
6
7
22551-PS5-003
22552 - PS5-003
22553- PS5,003
22554- PS5 -003
22555 PS5-003
22556-PSs 003
22557- PS5-003
2.10 mm (0.083 in)
2.20 mm (0.087 inl
2.30 mm {0.091 in)
2.40 mm {0.094 in)
2.50 mm (0.098 in)
2.60 mm (0.102 in)
2.70 mm (0. 106 in)

Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal Replacement
1. Remove the mainshaft bearing and oil seal using the
sDecial tools as shown.
14-154
2.Drive in the new mainshaft bearing until it bottoms
in the housing using the special tools as shown.
3.Install the new oil seal flush with the housing using
the soecial tools as shown.
ATTACHMENT,62x68mm07746 0010500
ATTACHMENT,72x75m.m07746 -0010600
I

Countershaft Bearing Replacement
\J
J\
\
1. Remove the countershaft bearing using the special
lools as shown.
3/8" 16 SLIDE HAMMER(Commercially available)
ADJUSTAELEBEARINGPULLER,25-40 mm07736 AO1000A
2.
3.
lnstall the ATF guide plate.
Drive the new bearing into the housing using the spe-cial tools as shown.
ATTACHMENT,62x68mm07746-0010500
0 0.03 mml0 -0.001 inl
a
14-155

Transmission Housing Bearings
Mainshaft/Countershaft Bearing Replacement
1, To remove the mainshaft and countershaft bearings
from the transmission housing, expand each snap
ring with snap ring pliers, then push the bearing out
using the special tools and a press as shown.
NOTE: Do not remove the snap rings unless it's
necessary to clean the grooves in the housing.
DRIVER07749 -OOrOO00
ATTACHMENT,62x68mm
I07746-OO1
--_-e;
)
Mainshaft Romoval use:ATTACHMENT,
07746-0010600
Countarshaft Removal use:ATTACHMENT,62x68mm07746 0010500
TFAr{SMTSSIONT|oUSING
,,',zs>.\
/qnH
\1b22
PRESS
MAINSHAFT BEARING
2.Expand each snap ring with snap ring pliers, insert
the new bearing part-way into the housing using the
soecialtools and a oress as shown. Install the bear
ing with the groove facing outside the housing.
NOTE: Coat all parts with ATF.
Release the pliers, then push the bearing down into
the housing until the ring snaps in place around it.
DRIVER07749-0010000
Mainshafl Installation u86:ATTACHM€NT.72x75mm07746 -0010600
Countershaft Installation use:ATTACHMENT,62x68mm07746-0010500
GROOVE
4. After installing the bearing verify the following:
a The snap ring is seated in the bearing and hous-
Ing grooves.
a The ring end gap is correct.
SNAP RING
END GAP: O-7 mm
L
14-156

JI
JI
)
1.To remove the sub-shatt bearing from the transmis-
sion housing, expand the snap ring with snap ringplie.s, then push the bearing out using the special
tools and a Dress as shown.
NOTE: Do not remove the snap ring unless it's
necessary to clean the groove in the housing.
PRESS
ATTACHMENT-62r68mm07746-OOr 0500
SNAP RING
ATTACHMENT-62x68mm07746-0010500
Expand the snap ring with snap ring pliers, insert thenew bearing pan-way into the housing using the spe-cial tools and a press as shown. Install the bearing
with the groove facing outside the housing.
NOTE: Coat all pans with ATF.
Release the plie.s, then push the bearing down into
the housing until the ring snaps in place around it,using the special tools as shown.
DRIVER07749-OOlOO00
ATTACHMENT,62x68mm07746 -0010500
4.
GROOVE
After installing the bearing verify the following:
a The snap ring is seated in the bearing and hous-
ing grooves.
a The snap ring operates properlY
a The ring end gap is correct.
SNAP RING
END GAP: 0-7 mm
t
14-157

Reverse ldler Gear
Installation
Fn"
14-158
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\
Parking Brake Stop
I nspection/Adjustment
1.
2.
Set the parking brake lever in the E position.
N4easure the distance between the parking brake
pawl shaft and the parking brake lever roller pin as
shown.
STANDARD: 72.9-73.9 mm (2.87-2.91 in)
ROLI-ER PIN
PARKINGBRAKELEVEB
PARKING BRAKESTOPPARKING BRAKEPAWL SHAFT
It the measurement is out ol tolerance, select and
install the appropriate parl table below.
3.
PARKING ERAKE
PARKING BRAKE STOP
Atter replacing the parking brake stop, make sure
the distance is within tolerance.
'z<"
lvleasuring
MarkPart Number
l24537-PA9-00311.00mm
(0.433 in)
11.00mm
{0.433 in)
224538 PAg -00310,80 mm
{0.425 in)
10.65 mm
{0.419 in)
324539-PA9 00310.60 mm(0.417 in)
10.30 mm(0.406 in)
1. Install the reverse idler gear.
2.Installthe reverse idler gear shalt holder and needle
bearing into the transmission housing, then tighten
the bolts.
6 x 1.0 mm12 N'm 11.2 kgl.m,8.7 tbf.tt)
\

Transmission
NOTE:
a Coat all parts with ATF.
a Replace the parts below:. O-rings. Lock washers. Gaskets. Locknuts. Conical spring washers. Sealing washers
TOROUE: 6 x 1.0 mm Bolt 12 N'm (1.2 kgf.m, 8.7 lbt.ttl
6 x 1.0 mmATF FEED PIPEBolts, T
Reassembly
DOWEL PINS, 2
ATF FEED
LUBRICATOBPLATE
6 x 1.0 mm
ATF FEED PIPES
O.RINGSTATORSHAFT
SHAFT
\tIt]U
ATFFEEDPIPES
STOPSHAFT
6 x 1.0 mmBolts, 6
TOR COVER
ATF FEED PIPE
VALVE SPRINGSTOROUE CONVERTERCHECK VALVECOOLER CHECK VALVE
LOCK-UP SEPARATPLATE
REGULATOR VALVEBODY
6 x 1.0 mm8olls, 3
LOCK WASHER
SERVO DETENTBASE
ATF STRAINER
SUCTION PIPECOLLAR
6 x 1.0 mmBohs, 4DOWEL PINS, 2MAIN VALVEBODY
SERVO EODY
SEPARATOR
VALVE
PINS,2
SEPARATOR
6 x 1.0 mm1 Bolt
ATF PUMP DRIVEN GEAR SHAFT
ATF PUMP DRIVEN GEAR
GEAR /.
.,,o
{--==,.-,,..;;,,, :_ :,_11,
PLATE
14-160
CONVERTER