1998 HONDA INTEGRA Workshop Manual

Starting System
Starter Replacement
NOTE: The original radio has a coded theft protection
citcuit. Be sure to get the customer's code number before- disconnecting the battery.- removing the No. 47 {7.5 A) fuse from the under-hood
fuse/rslav box.- removing the radio.
After service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed. enter the cus-
tomer's 5-digit code to restore radio operation.
Disconnect the negative cable trom the battery.
Remove the intake air duct.
AIR CLEANERHOUSING
R€move the engine wire harness and starter cables
from their brackets.
1.
3.
INTAKE AIR DUCT
ENGINE WIRE HARNESS
CABLES
23-80
5.
Disconnect the starter cable from the B terminal on
rhe solenoid, then disconnect the BLK/WHT wire
from the S terminal.
Remove the two bolts holding the starter, then re-
move the starter.
UPPER MOUNTING BOLT44 N.m (4.5 kgf.m, 33 lbt.fr)
STARTER CABLE
TERMINAL
BLK/WHT WIRE
6. Install in the reverse order of removal.

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Starter Overhaul
CAUTION: Disconnect th€ banery negative cable botore
removing the starter.
NOTE: The original radio has a coded theft protection
citcuit. Be sure to get the customer's code number before- disconnecting the baftery.- removing the No. ,17 (7.5 A) fuse from the under-hood
fuse/relav box.- removing the radio.
After service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed, enter the cus-
tomer's 5-digit code to restore radio operation.
BRUSH HOLDERTest, page 23-82
BRUSHInspectaon, page 23-82
SOLENOID HOUSING
STEEL BALL
install steel ballfrom clutch side.
-.''.!k.rt{l{
MOLYBDENUMDISULFIDE
OVERRUNNING CLUTCH ASSEMBLYInspection, page 23-85
PINTON GEAB IDLER GEAR
\

HARNE'SBRA.KET
-\l
-
^,1FIELD WINDING/ 'A \
f:$i:y5J*"""
*\s
SOLENOIDPLUNGER
STARTEBSOLENOID
inspection,
BRUSH HOLDER
Test, page 23-79
OVERRUNNINGCLUTCH ASSEMBLY
ARMATURE
O-RING
COVER
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6
%
-@t
MOLYBDENUMDISULFIDE
END COVER
GEAR HOUSING

Staning System
Starter Brush Holder TestStarterInspection
Measure the brush length. lf it is less than the servicelimit, replace the armature housing and brush holder as-
semoty.
Brush Length
Standard lNew)15.o- 15.5 mm (O.59-0.61 inl
Service Limit1O.O mm (O.39 in)
NOTE: To seat new brushes atter installing them in their
holders, slip a strip of # 5O0 or # 600 sandpaper, with
the grit side up, over the commutator and smoothly ro-
tate the armature, The contact surface of the brushes
will be sanded to the same contour as the commutator.
1.Check that there is no continuity between the O and
O brush holders. lf there is continuitv, replace the
brush holder assembly.
O BRUSH I{OLDERO BRUSH HOLDER
Insert the brush into the brush holder, and bring the
brush into contact with the commutator, then attach
a spring scale to the spring. Measure the spring ten-
saon at the moment the spring lifts ott the brush.
Spring Tension:
SPRING SCLAE
€) BRUSH HOLDER O SRUSH HOLDER
1.2 kW12.7 -2O.5 11.3-2.1 kgf ,2.A7 -4.62 tbtl
1.4 kW17 .7 -23.5 N (1.8*2.4 ksf ,3.97 - 5.28 tbfl
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23-82

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Armature Inspection and Test
Inspect the armature tor wear
contact with the field winding.
damage, replace the armature.
or damage due to
lf there is wear or
/)
2. Check comrnutator surface and diameter.
. lf the surface is dirty or burnt, resurface with emery
cloth or a lathe within the following specifications,
or recondition with #500 or #600 sandpaper.
gt
Inspsct for damage
. lf commutator diameter is below the service limit,
replace the armature.
Commutator Diameter
Measure the commutator runout.
. lf the commutator runout is within the service
limit, check the commutator lor carbon dust or
brass chips between the segments.
. lf the commutator runout is not within the ser-
vice limit, replace the armature.
Commutator Runout
(cont'd)
23-83
Standard (NEW)Service Limil
29.9 - 30.0 mm
(1.177 - 1.181 in)
29.0 mm
(1.14 in l
VERI{ER CAI|PEN
Standard (NEW)Service Limit
0 - 0.02 mm
(0 - 0.0008 in)
u-(J5 mm
(0.002 in)

Starting System
Armature Inspection and Test (cont'd)
4.Check the mica depth. lf necessary, undercut the micawith a hacksaw blade to achieve proper depth. lf theservice limit cannot be maintained, replace the arma-ture.
Place the armature on an armature tester. Hold a
hacksaw blade on the armature core. lf the blade is
attracted to the core or vibrates while the core is
turned, the armature is shorted. Beplace the arma-
ture.
M|cA D€PTH
Commutator Mica Deoth
5.Check for continuity between the segments of thecommutator. lf an open circuit exists between anvsegments, replace the armature.7.With an ohmmeter, check for continuity between
the commutator and armature coil core, and
between the commutator and armature shaft. lf
there is continuity, replace the armature.
HGH
Standard {NEW)Service Limit
u.5 - u,6 mm(0.02 - 0.03 in)
0.20 mm(0.008 inlARMATURE

BRUSHES

Startel Field Winding Test
Check for continuity between the brushes. lf there's
no continuity. replace the armature housing.
Check for continuily between each brush and the ar-
mature housing (ground). lf there is continuity,
replace the armature housing.
Overrunning Clutch InsPection
Slide the overrunning clutch along the shaft.
Does it move freely? It not, replace it.
Rotate the overrunning clutch both ways.
Does it lock in one direction and rotate smoothly in
reverse? It it does not lock in either direction or it
locks in both directions, repl8c€ it,
lf the starter drive gear is worn or damaged, replace
the overrunning clutch assembly; the gear is not
available separately.
Check the condition ot the flywheel or torque con-
vener ring gear it the starter drive gear teeth are
damaged.
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CLUTCH G€AR
DRIVE GEAR
23-85
l'l- ,-----_ -'l

Starter Reassembly
Starting System
Solenoid Plunger Inspection
Check the contact points and the face of the starter solenoid plunger for burning, pitting or any other defects. lfsurfaces are rough, recondition them with a strip of# 500 or # 600 sandoaoer.
POINT CONTACTINGFACE
NOTE: Use the illustration on page 23-81 as a reference
for reassembly.
1. Pry back each brush spring with a screwdriver, then
position the brush about halfway out of its holder,
and release the spnng to hold it there.
2. Install the armature in the housing. Next pry back
each brush spring again and push the brush down
until it seats against the commutator. then release
the spring against the end ol the brush.
SPRTNG
fi49-d
EI
VIR, ,\
li N,."
3. lnstall the end cover on the brush holder.
O-RING
23-86

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Starting System
Performance Test
NOTE: Before starting the following checks, disconnectthe wire from terminal M, and make a connection asdescribed below using as heavy a wire as possible (prefer
ably equivalent to the wire used for the car).
Pull-in Coil Test:
Connect the battery as shown. If the starter pinion pops
out, it is working properly.
CAUTION: Do not leave the battery connectsd Jor morethan 1O seconds.
Hold-in Coil Test:
Disconnect the battery from the M terminal. lf the pin-
ion does not retract, the hold-in coil is working properly.
CAUTION: Do not leave the battery connected for more
than 10 seconds.
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Retracting Test:
Disconnect the battery negative cable. lf the pinion
retracts immediately, it is working properly.
CAUTION: Do not leave the battery connected fol more
than 1O seconds.
Starter No]oad Test:
1. Clamp the starter firmly in a vise.
2. Connect the starter to the battery as shown, andconfirm that the motor starts and keeps rotating.
3 lf the electric current and motor soeed meet thespecifications when the battery voltage is at 1 1.5 V,the starter is working properly.
Sp€cifications: 9O A or less (Electric currentl,
3O0O rpm or more {Motor speed}