1994 MAZDA MX-5 Workshop Manual

DETACHABLE HARDTOP Weatherstrip 1. Remove the weatherstrip. 2. Loosen the retainer screws and adjust the retainer as necessary. 3. Tighten the screws and reinstall the weatherstrip. 4. Recheck the alignment. Gartner Banana

BRACE BAR BRACE BAR COMPONENTS Removal 1 lnstall~tion 1. Remove in the order shown in the figure. 2. Install in the reverse order of removal. Nm (kgf.m, ftlbf) 45UOSX-12 1. Cover 2. Brace bar Gartner Banana

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s UNDERBODY DIMENSIONS BUMPER BRACKET MOUNTING NUT FRAME REFERENCE HOLE $1 6 (0.63) STABILIZER MOUNTING NUT FRONT FENDER PANEL MOUNTING NUT SUSPENSION MOUNTING BOLT FRONT MOUNTING BLOCK FRAME REFERENCE HOLE 12 x 18 (0.47 x 0.71) CROSSMEMBER MOUNTING NUT FRONT FENDER PANEL MOUNTING NUT CROSSMEMBER MOUNTING NUT FRAME REFERENCE HOLE @I2 (0.47) FRAME REFERENCE HOLE $20 (0.79) FRAME REFERENCE HOLE 12 x 18 (0.47 x 0.71) FRAME REFERENCE HOLE $12 (0.47) SUSPENSION MOUNTING BOLT SUSPENSION MOUNTING NUT REAR MOUNTING BLOCK SUSPENSION MOUNTING BOLT FRAME REFERENCE HOLE 16 x 22 (0.63 x 0.871 BUMPER BRACKET REFERENCE HOLE $7 (0.281 BUMPER MOUNTING HOLE 12 x 14 (0.47 x 0.55) mm {in) Gartner Banana

UNDERBODY DIMENSIONS s STRAIGHT-LINE DIMENSIONS Gartner Banana

BODY ELECTRICAL SYSTEM ................................... INDEX T- 2 ........................... SWITCHES T- 2 FUSES AND RELAYS .................. T- 3 .............................. LIGHTS T- 4 CRUISE CONTROL SYSTEM ........... T- 5 ...................... AUDIO SYSTEM T- 6 SRS AIR BAG SYSTEM ................ T- 7 ............................... OUTLINE T- 8 TROUBLESHOOTING GUIDE ........... T- 8 ELECTRICAL SYMBOLS ............... T- 9 ................................... FUSE T- 10 STRUCTURAL VIEW ................... T- 10 ...................... SPECIFICATIONS T- 11 ........................ DESCRIPTION T- 12 ....................... REPLACEMENT T- 12 ....................... RELAY .. ....... T- 13 STRUCTURAL VIEW ................... T- 13 ........................ DESCRIPTION T- 13 RETRACTABLE HEADLIGHT RELAY .... T- 14 ....................... FLASHER UNIT T- 14 ........................... TNS RELAY T- 15 .......................... HORN RELAY T- 15 COOLANT FAN RELAY ................. T- 15 REAR WINDOW DEFROSTER RELAY ... T- 16 HEADLIGHT RELAY ................... T- 16 ................................ SWITCH T- 17 ................... STRUCTURAL VIEW T- 17 ........................ DESCRIPTION T- 17 .................... IGNITION SWITCH T- 18 COMBINATION SWITCH ............... T- 19 RETRACTOR SWITCH AND HAZARD WARNING ............................. SWITCH T- 21 ................. INSTRUMENT CLUSTER T- 22 ................... STRUCTURAL VIEW T- 22 ........................ DESCRIPTION T- 22 .................... CIRCUIT DIAGRAM T- 23 ................. TROUBLESHOOTING T- 24 ............ REMOVAL / INSTALLATION T- 29 ........... DISASSEMBLY 1 ASSEMBLY T- 29 ...................... SPEEDOMETER T- 30 ........................ TACHOMETER T- 30 WATER TEMPERATURE GAUGE ....... T- 30 ......................... FUEL GAUGE T- 31 OIL PRESSURE GAUGE ............... T- 31 .................... PRINTED CIRCUIT T- 32 VEHICLE SPEED SENSOR ............. T- 32 WATER TEMPERATURE SENDER UNlT . T- 32 FUEL GAUGE SENDER UNlT ...................... (IN FUEL TANK) T- 32 OIL PRESSURE SENSOR .............. T- 33 ............... SPEEDOMETER CABLE T- 33 WARNING LIGHT AND SENDER UNIT ..... T- 34 ................... STRUCTURAL VIEW T- 34 CIRCUIT DIAGRAM .................... T- 35 ................. TROUBLESHOOTING T- 36 BRAKE FLUID LEVEL SENSOR ......... T- 39 PARKING BRAKE SWITCH ............. T- 39 ..................... BUCKLE SWITCH T- 39 ...................... LIGHTING SYSTEM T- 40 ................... STRUCTURAL VIEW T- 40 ......................... HEADLIGHTS T- 41 ......................... STOPLIGHTS T- 53 TURN AND HAZARD WARNING LIGHTS . T- 57 ..................... BACK-UP LIGHTS T- 66 TAILLIGHTS. SIDE MARKER LIGHTS. PARKING LIGHTS AND LICENSE PLATE LIGHTS . T- 69 DAYTIME RUNNING LIGHTS (DRL) .................... (CANADA SPEC.) T- 72 ........... REAR COMBINATION LIGHT T- 76 .................... INTERIOR LIGHTS T- 78 ................ ILLUMINATION LIGHTS T- 82 .................................. HORN T- 84 ................... STRUCTURAL VIEW T- 84 .................... CIRCUIT DIAGRAM T- 85 ................. TROUBLESHOOTING T- 86 ............ REMOVAL 1 INSTALLATION T- 87 ............ REAR WINDOW DEFROSTER T- 89 ................... STRUCTURAL VIEW T- 89 ........................ DESCRIPTION T- 89 ................. TROUBLESHOOTING T- 90 ................ REPAIRING FILAMENT T- 93 ............. CRUISE CONTROL SYSTEM T- 94 ................... STRUCTURAL VIEW T- 94 .................... CIRCUIT DIAGRAM T- 95 ................. TROUBLESHOOTING T- 96 ....... SELF-DIAGNOSTIC INSPECTION T-100 ............... CRUISE CONTROL UNIT T-103 .................... ACTUATOR CABLE T-104 ..................... CLUTCH SWITCH T-105 .......... STOP LIGHTIBRAKE SWITCH T-105 ...... CRUISE CONTROL MAIN SWITCH T-106 ........... CRUISE CONTROL SWITCH T-106 ............. VEHICLE SPEED SENSOR T-106 ........................... ACTUATOR T-107 a .................................. AUDIO T-108 ................... STRUCTURAL VIEW T-108 ................... SYSTEM DIAGRAM T-109 ............................ FEATURES T-110 FUNCTION AND OPERATING ......................... PROCEDURE 1-111 ............. OPERATION DESCRIPTION T-113 .................. ANTITHEFT SYSTEM T-120 ................. TROUBLESHOOTING T-122 ............ REMOVAL I INSTALLATION T-145 .................... POWER ANTENNA T-149 ......................... INSPECTION T-153 CONNECTOR TERMINAL .................... SPECIFICATIONS T-154 SRS AIR BAG SYSTEM .................. T-156 PREPARATION ........................ T-156 ................... STRUCTURAL VIEW T-156 .......... COMPONENT DESCRIPTION T-157 SYSTEM DIAGRAM ................... T-158 ................. SERVICE WARNINGS T-159 GENERAL PROCEDURES ............. T-160 TROUBLESHOOTING ................. T-160 DRIVER-SIDE AIR BAG MODULE ....... T-206 PASSENGER-SIDE AIR BAG MODULE . . T-207 DIAGNOSTIC MODULE ................ T-208 CLOCK SPRING ....................... T-209 CRASH SENSOR (D-SENSOR) ......... T-210 CRASH SENSOR (S-SENSOR) ......... T-213 AIR BAG MODULE DISPOSAL . .. PROCEDURE ........................ T-215 INSPECTION OF SST (DEPLOYMENT TOOL) ............... T-217 Gartner Banana

T INDEX INDEX SWITCHES 1. Ignition switch 8. Brake switch Inspection ................ page T- 18 Removal / Installation ...... page T-105 Replacement ............. page T- 18 Inspection ................ page T-105 2. Combination switch adjustment ............... page T-105 Removal / Installation ...... page T- 19 9. Back-up light switch Inspection ................ page T- 20 Inspection ................ page T- 68 3. Retractor switch 10. Door switch Removal / Installation ...... page T- 21 Inspection ................ page T- 81 Inspection ................ page T- 21 11. Interior light switch 4. Hazard warning switch Troubleshooting ........... page T- 79 Removal / Installation ...... page T- 21 12. Panel light control switch Inspection ................ page T- 21 Inspection ................ page T- 83 5. Parking brake switch 13. Horn switch Inspection ................ page T- 39 Removal / Installation ...... page T- 88 6. Buckle switch 14. Clutch switch Inspection ................ page T- 39 Removal / Installation ...... page T-105 7. Stoplight switch Inspection ................ page T-105 -/ Adjustment ............... page T- 56 Adjustment ............... page T-105 Inspection ................ page T- 56 15. Rear window defroster switch Removal 1 Installation ......... section U T-2 Gartner Banana

INDEX T FUSES AND RELAYS 1. Main fuse block 7. Rear window defroster timer unit Replacement ............... page T-12 8. Coolant fan relay .................. 2. Fuse box No.1 and No.2 Inspection page T-15 Replacement ............... page T-12 9. Horn relay .................. 3. Headlight relay inspection page T-15 .................. Inspection page T-16 10. Flasher unit .................. 4. TNS relay Inspection page T-14 .................. Inspection page T-15 11. Rear window defroster relay u .................. 5. Retractable headlight relay Inspection page T-15 .................. Inspection page T-14 6. EGI main relay ................... Inspection section F Gartner Banana