1994 MAZDA MX-5 Workshop Manual

WINDOW REGULATOR, GLASS, AND GUIDE s Vertical adjustment of door glass 1. Loosen the upper glass stopper installation bolts. 2. Lower the door glass slightly. 3. Move the upper glass stoppers up or down so that the upper edge of the door glass is in the correct posi- tion. 4. Tighten the installation bolts. Tightening torque: 7.9-10.7 N-m (80-110 kgf-cm, 70-95 imlbf} CORRECT TOO HIGH POSITION TOO LOW GLASS RETAINER SEC. A-A CONVERTIBLE TOP DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.5 RETAINER MOUNTING HOLE No.1 / RETAINER MOUNTING HOLE No.1 /&INER MOUNTING HOLE N0.8 7 RETAINER GLASS % SEC. E-E RETAINER 9.1 2 2.0 I0.36 * 0.08) SEC. F-F mm (in} Gartner Banana

s WINDOW REGULATOR, GLASS, AND GUIDE Inwardloutward adjustment of door glass 1. Loosen the window regulator lower installation nuts and the glass guide lower installation nut. 2. Move the window regulator and glass guide inward or outward so that the upper and side edges of the door glass are in the correct position. 3. Tighten the installation nuts. Tightening torque: 22-27 Nem (2.2-2.8 kgfsm, 16-20 ftelbf) OUT TOO GLASS CORRECT POSITION SEC. A-A IN TOO FAR GLASS GUIDE SEC. B-B NUT NUT RETAINER MOUNTING HOLE No.5 TAINER MOUNTING HOLE No.1 / RETAINER MOUNTING HOLE No.1 I I TAINER CONVERTIBLE TOP DETACHABLEHARDTOP I 1 -1 E MOUNTING HOLE No.7 ETAINER MOUNTING HOLE No.8 // RETAINER MOUNTING HOLE ~o.6* RETAINER I GLASS @ RETAINER GLASS SEC. F-F SEC. E-E mm (in) Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE s Forward/backward adjustment of door glass 1. Loosen the window regulator upper installation nuts and the glass guide upper installation nut. 2. Move the window regulator and glass guide forward or backward so that the side edge of the door glass u is in the correct ~osition. 3. Tighten the installation nuts. Tightening torque: 22-27 N-m (2.2-2.8 kgf-m, 16-20 ft-lbf) AHEAD TOO FAR CORRECT POSITION SEC. B-B GLASS GUIDE CONVERTIBLE TOP DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.5 ~OUNTING HOLE NO.^ RETAINER MOUNTING HOLE NO.^ RETAINER / RETAINER GLASS GLASS SEC. E-E SEC. F-F mm (in) Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE After completion of adjustment 1. Verify the following with the weatherstrip removed: (1) When the door glass is raised, the lower glass stoppers contact the upper glass stoppers simulta- neously. (2) The door glass is in the correct position when fully closed. 2. Verify the following with the weatherstrip installed: (1) he door glass raises and lowers smoothly with the door closed. (2) Alignment of the weatherstrip is correct (convertible top only). CONVERTIBLE TOP RETAINER MOUNTING HOLE No.1 RETAINER MOUNTING HOLE N0.5 15 {0.59) 60 (2.36) / RETAINER MOUNTING HOLE No.7 RETAINER MOUNTING HOLE No.8 DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.1 15 (0.59) 65 i2.56) RETAINER G'LASS SEC. E-E RETAINER 16 (0.62) RETAINER MOUNTING HOLE No.5 4(0.94) 9.4 + 2.0 9.3 + 2.0 10.37 i 0.08) (0.37 * 0.08) 9.1 2 2.0 7.4 2 2.0 10.36 0.08) (0.29 k 0.08) I c d SEC. F-F mm {in) 45UOSX41 Gartner Banana

DOOR LOCK AND OPENER s DOOR LOCK AND OPENER COMPONENTS Removal 1 lnstallation 1. Raise the door glass fully. 2. Disconnect the negative battery cable. Note Remove the door screen carefully so that it may be reused. 3. Remove in the order shown in the figure, referring Removal Note. 4. Install in the reverse order of removal, referring Installation Note. 1. Regulator handle 5. Inner handle Removal Note ............. page S-10 6. Sealing pad Installation Note ........... page S-10 7. Door screen - 2. Inner handle cover 8. Door lock assembly 3. Pull handle 9. Outer handle 4. Door trim 10. Key cylinder Removal Note ............. page S-61 Gartner Banana

TRUNK LID TRUNK LID COMPONENTS Removal / Installation 1. Remove in the order shown in the figure, referring to Removal Note. 2. Install in the reverse order of removal. 7.9-10.7 Nrn (80-110 kgfwn, 70--95 indbf} 1. Wire harness 4. Balance spring 2. Trunk lid Removal Note ............. page S-17 Adjustment ................ page S-17 Adjustment ................ page S-17 3. Rod holder 5. Rear package trim 6. Set plate 7. Hinge Gartner Banana

TRUNK LID s 5 2 1.5 (0.2 i 0.06) A TRUNK -&- SEC. B-B mm (in) 05UOSX421 Removal Note Balance spring Warning Removing the balance spring without securing the trunk lid can be dangerous. The trunk lid may fall and injure you. Open the trunk lid fully and se- cure it before removing the balance spring. 1. Lift the balance spring with a protected screwdriver. 2. Remove the balance spring. Adjustment Trunk lid Loosen the trunk lid mounting nuts and adjust as shown. Balance spring Slide the balance spring to the desired position as described below with a protected screwdriver. Hinge b Left side Standard 0 Right side 0 Left side Increase Right side Left side Decrease Right side 0: Indicated position Gartner Banana

s TRUNK LID LOCK AND OPENER TRUNK LID LOCK AND OPENER COMPONENTS Removal / Installation 1. Remove in the order shown in the figure. 2. Install in the reverse order of removal. Rear console 6. Rear combination light .................... Removal 1 Installation ....... page S-56 Removal Section T Opener lever 7. Rear finisher ............. Opener cable Removal Note page S-28 4. Trunk end trim 8. Key cylinder 5. Trunk lid lock assembly 9. Striker ..................... Adjustment below Adjustment Trunk lid lock assembly Verify that the trunk lid can be closed easily and that there is no looseness. If necessary, loosen the lock assembly mounting bolts and adjust the lock assembly. Gartner Banana