2013 SSANGYONG NEW ACTYON SPORTS Service Manual

03-53170-01
2) Tightening Torque

03-6
Inside N Switch
1. MANUAL TRANSMISSION SYSTEM
1) Neutral Switch
Outside N Switch
N (Neutral) Switch
0.5 mm
0.5 mm

03-73170-01
2) Function of N Switch
(1) Aids a smooth start of the vehicle by raising the RPM during the gear
shifting when the engine is cold.
When the vehicle is trying to start from the stopped state (vehicle speed below 3 km/h), the N switch
determines the shifting timing by using the clutch switch and the N switch. It raises the engine RPM (100
~ 200 rpm). Operation conditions are as follows.
The vehicle speed is at the stopped state (Vehicle speed below 3km/h detection).
While depressing the clutch (Clutch switch detection).
The gear lever is at a position other than neutral (N switch detection).
Start the vehicle while depressing the clutch pedal (Clutch switch detection).
The RPM increases in accordance with the temperature of the engine coolant
(Engine coolant temperature sensor detection). -
-
-
-
-
appx. 100 rpm increase
appx. 100 ~ 170 rpm increase
<008800970097009f00550047005f005700b6006a0047004f0095009600990094008800930047009b008c00940097008c00990088009b009c0099008c00470096008d0047009b008f008c0047008c0095008e00900095008c0047008a009600960093008800
95009b005000610047008800990096009c0095008b00470059>00 rpm ·
·
·
When the gear has been smoothly shifted and the vehicle speed exceeds 3km/h, it returns to the
previous operation interval of the engine RPM. -
In case of Actyon, the N switch signal is transmitted to the instrument panel, and then the instrument
panel transmits it to the engine ECU through the CAN communication.
Vehicle Made After 04.09.15 Actyon

03-8
Variant Coding Options
(2) Detects the position of the shifting lever for the HDC operation
among ABS functions.
The HDC function operates only if the M/T shift lever is in forward or reverse position. Please refer to the
ABS section for the specific information related to the HDC.
Variant Coding Related to N Switch ▶
The N switch transmits information to the ECU through the CAN communication while New Rexton is
connected to the ECU through wires. Thus, if you set the variant coding in the engine ECU, you must do
it differently, and you must set the variant coding differently according to the vehicle category and
specification as below.
Neutral Signal Input None / Wire / CANWire /
Actyon & Kyron models with
manual transmission
New Rexton model with manual
transmission Manufactured after
04.09.15
BODY IN: after 154600
Automatic transmission & Rodius
model with automatic transmission
before 2006

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Description Specification
Gear ratio 1st 4.489 : 1
2nd 2.337 : 1
3rd 1.350 : 1
4th 1.000 : 1
5th 0.784 : 1
6th 0.679 : 1
Reverse 4.253 : 1
Synchronizer
ring type1st T: Triple-cone
2nd T: Triple-cone
3rd T: Triple-cone
4th S: Single-cone
5th D: Double-cone
6th S: Single-cone
Reverse T: Triple-cone
Shifting Type Floor change type
Gear selector
lever position
Transmission
fluidType HD MTF 75W/85 (SHELL) or HK MTF 75W/85(SK)
Capacity≒2.2ℓ
Sercive interval Inspect and replenish every 60000 km or 3 years (under
severe driving conditions, change every 120,000 km)
1. SPECIFICATION
Reversing:
High-force type
What’s the severe conditions?
Towing a trailer or off-road driving (Inspect the
leak of fluid at any time, occasionlly)
Taxi, patrol service or delivery service (extended
idling and excessive driving with low speed)
Frequent stop-and-go traffic, extended idling,
short driving distance -
-
-Driving in a hilly or mountainous terrain,
sandy, or dusty area
Driving frequently at high speed over 170
km/hour
Driving frequently in area where heavy traffic
under the ambient tem
perature above 30°C
-
-
-

02-4
Part No. & Name Appearance Description
Part No.: SSM00203-
005
Name:
Main shaft 1st sleeve
installer
Part No.: SSM00203-
006
Name:
Main shaft reverse
sleeve installer
Part No.: SSM00203-
002
Name:
Main shaft 5th sleeve
installer
Part No.: SSM00203-
003
Name:
Oil seal installerInstall the extension housing oil seal
Part No.: SSM00203-
004
Name:
Oil seal installerInstall the control shaft oil seal
2. SPECIAL SERVICE TOOLS
Install the main shaft reverse sleeve and
bearing
Install the main drive pinion assembly front ball
bearing
Install the main shaft double angular ball
bearing
Install the 3rd & 4th synchronizer hub
Install the main shaft 5th gear
Install the main shaft 6th gear -
-
-
-
-
-Install the main shaft 1st gear sleeve
Install the drive pinion assembly front ball
bearing
Install the main shaft double angular ball
bearing -
-
-
Install the main shaft 5th gear sleeve
Install the counter shaft 6th gear sleeve
Install the counter shaft reverse gear
Install the main shaft ball bearing -
-
-
-

02-53170-01
Part No. & Name Appearance Description
Part No.: SSM00203-
001
Name:
Counter shaft
bearing installerInstall the counter shaft front roller bearing
Part No.:
T88310011A-9
Name:
Bearing supportSupport the counter shaft when removing the roller
bearing with a puller
Special service tool Supplier: Tool & Tech *

02-6
3. TIGHTENING TORQUE
Part nameTightening torque
(Nm)Numbers Adhesive
1. Seal bolt (rolling plunger and guide spring) 53.9~67.6 1EA Loctite
2. Guide bolt 14.7~21.5 1EA Loctite
3. Pocket ball bearing bolt 29.4~41.1 1EA Loctite
4. Reverse shift fork retainer bolt 53.9~67.6 2EA Loctite
5. Backup lamp switch 29.4~34.3 1EA Loctite
6. Oil drain plug 58.8~78.4 1EA Loctite
7. Interlock bolt 14.7~21.5 1EA -
8. Neutral switch 29.4~34.3 1EA Loctite
9. Oil filler plug 58.8~78.4 1EA Loctite
10. Extension housing bolt 42.1~53.9 12EA -
11. Concentric slave cylinder bolt 9.8~15.6 3EA -
12. Front bearing retainer bolt 19.6~24.5 8EA Loctite