2008 GEELY FC Workshop Manual

Transmission—Disassemble assembly
Take out interlocking pin with magnetic stick
Take out clip spring of fork shaft, liking that shown in figure.
Clamp the upside of fork shaft which is protected by some
cloths and take it out, liking that shown in figure.
Take out reverse gear and reverse gear shaft
Disassemble two bolts and swing arm bracket of reverse gear,
liking that shown in figure.
 166 

Transmission—Disassemble assembly
Disassemble interlocking pin with magnetic stick and take out
fork shaft and fork.
Disassemble bolt and fork shaft liking that shown in figure.
Disassemble clip spring liking that shown in figure.
Take out fork by disassembling clip spring.
 167 

Disassemble lubricating oil pipe.
Take our bushing liking that shown in figure.
Take our oil seal.
Take our exterior ring of tapered shaft with special tool liking
that shown in figure.
Disassemble oil guide cover.
Transmission—Disassemble assembly
 168 

Five gear
Check the axial clearance of third gear with clearance gauge,
its standard value is: 0.1—0.35 mm.
Check the axial clearance of fifth gear liking that shown in
figure, its standard value is: 0.1—0.50 mm.
Check the radial clearance of forth gear and fifth gear liking
that shown in figure, its standard value is less than 0,058mm.
Transmission—Disassemble assembly
 169 
Third gear

Third gear Put input shaft assembly into position with pressure machine
liking that shown in figure, at the same time, hold the lower
end of input shaft to disassemble gear cover, gear hub and
five gear.
Check the axial clearance of forth gear, its standard value is:
0.1—0.55mm.
Take down clip spring used by shaft with clip spring wrench.
Take out fixing ball with magnetic stick, and take down the
gear and third-and-forth synchronous gear loop.
Transmission—Disassemble assembly
 170 

Take down clip spring with clip spring wrench.
Note: do not hurt its surface.
Take down synchronizer assembly, synchronous loop and third
gear with pressure machine liking that shown in figure.
Note: hold lower end of shaft with hand to make it stand.
Take down radial ball bearing with pressure machine, and
hold lower end of shaft with hand to make it stand.
Disassemble synchronizer assembly liking that shown in
figure.
Transmission—Disassemble assembly
 171 

Take our elastic cylindrical pin from shift swing lever with pin
taker and hand hammer liking that shown in figure.
Note: do not hurt its surface.
Take down clip spring liking that shown in figure.
Disassemble interlocking bracket, shift swing lever, spring and
A gasket liking that shown in figure.
Disassemble shift swing lever and connecting bolt.
Disassemble clip spring liking that shown in figure, and dis-
connect it.
Transmission—Disassemble assembly
 172 

Disassemble shift guide shaft and dust-proof cover from shift
cover, and take down gasket liking that shown in figure.
Take out the shift cover oil seal with wrench liking that shown
in figure
Take out the other oil seal on shift cover with same method.
Transmission—Disassemble assembly
 173