2008 GEELY FC roof rack

Front suspension - Front shock absorber and helical springSpecial tool
Special tool91 4. Fix front absorber and helical spring.Install 2 nuts and 1 bolt to absorber bracket, and then fix it on
jaw vice.5. Remove front left absorber assembly [61001036].(a) Compress helical spring with special tool.
Note: do not use pneumatic wrench, or the special tool
will be damaged.
(b) Remove cover from upper absorber bearing.
(c) Fix spring seat and remove nuts with special tool.
(d) Remove upper absorber bearing, dustproof seal ring, spring
seat, upper insulator, spring, limit block and lower insulator.6. Check front left absorber assembly [61001036].Press in and pull out absorber piston rod, and check there is
abnormal resistance or abnormal sound. If anything unusual
occurs, please replace absorber.
Note:When abandoning absorber, please refer to Page
86.7. Install front left absorber assembly [61001036].(a) Install lower insulator to absorber.
(b) Install limit block to piston rod.
(c) Compress helical spring with special tool.
Note: do not use pneumatic wrench, or the special tool
will be damaged.
(d) Install helical spring to absorber.
Hint:install lower end of helical spring into notch of
absorber spring seat.

Brake--Front brake assemblyFront brake assemblyOverhaul1. Disassemble front wheels.
2. Discharge brake liquid.Note: do not spill the brake liquid on paint surface of automobile body, if having, wash it cleanly.3. Disassemble brake branch pump assembly.(a) Disassemble the bolts and gaskets of brake hose joint on
brake branch pump, then disassemble brake hose.
Hint: the gasket has two types: two sheets type or one
type.
(b) Fix sliding pin of cylinder body to disassemble two bolts.4. Disassemble brake block of front wheels.(a) Disassemble brake block with muffle gasket.
(b) Disassemble muffle gasket from every brake block.5. Disassemble support sheet of brake block.
6. Disassemble sliding pin of brake branch pump.Disassemble sliding pin on branch pump bracket.7. Disassemble dustproof cover on brake branch pump.Disassemble two dustproof covers from brake branch pump
of disk.8. Disassemble left front brake branch pump.Disassemble two bolts and brake branch pump bracket.9. Disassemble dustproof cover of branch pump.Use screw driver to disassemble oil seal loop and dustproof
cover.10. Disassemble the piston of brake branch pump.(a) Put a cloth or similar thing between piston and branch pump.
(b) Use compressed air to disassemble piston from branch
pump.
Warning: when using compressed air, do not put your
finger at the front of piston.
Note: you could not be splashed by brake liquid.11. Disassemble oil seal of piston.Use screw driver to disassemble oil seal of piston from branch
pump.12. Disassemble exhaust bolt of branch pump.Brake branch pump
Dustproof cover141

Brake--Front brake assembly23.Assemble dustproof cover of branch pump..(a) After spreading lithium soap base glycol lubricating grease
on new dustproof cover of branch pump, assembling it in
brake branch pump.
Hint: dustproof cover should be assembled in branch
pump firmly.
(b) Use wrench to assemble fixing loop.
Note: do not damage dustproof cover.24. Assemble brake branch pump bracket.Use two bolts to assemble brake branch pump bracket.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m25. Assemble dustproof cover of brake branch pump
bracket.(a) Spread lithium soap base glycol lubricating grease on new
dustproof cover.
(b) Assemble two dustproof covers in front brake branch pump
bracket.26. Assemble sliding pin of front brake branch pump.(a) Spread lithium soap base glycol lubricating grease on the
surface of sliding part and sliding pin.
(b) Assemble two sliding pins in front brake branch pump
bracket.27. Assemble support sheet of brake block.143 28. Assemble brake block.Note: when changing brake block, muffle gasket should be changed with brake block at the same
time.
(a) Spread brake lubricating grease on both sides of every muffle gasket.
(b) Assemble muffle gasket on every brake block.
(c) When assembling inner brake block, abrasion indicator should face the upside.
Note: do not attach oil dirt or lubricating grease on the surface of brake block and brake disk.29. Assemble brake branch pump assembly.(a) Use two bolts to assemble brake branch pump.
Torque: 34
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
(b) Use joint bolt to assemble new gasket and brake hose.
Torque: 30
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
Hint: Gasket has two types: two sheets type and one type.
Bracket soft pipe should be assembled in localizing hole of branch pump firmly.30. Add brake liquid in storage tank.
31. Discharge the air in brake main pump.
32. Discharge the air in brake pipeline.
33. Check the liquid level of storage tank.
34. Check whether the brake liquid leaks.
35. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m

Brake--Rear brake assembly19. Assemble piston of Rear brake branch pump(a) Spread lithium soap base glycol lubricating grease on the
piston.
(b) Assemble piston on brake branch pump.
Note: do not force piston to assemble in branch pump
compulsively.20. Assemble dustproof cover of branch pump.(a) Spread lithium soap base glycol lubricating grease on new
dustproof cover of branch pump.
(b) Assemble dustproof cover in brake branch pump.
Hint: dustproof cover should be assembled in branch
pump firmly.
(c) Use screw driver to assemble fixing loop.
Note: do not damage dustproof cover.21. Assemble dustproof bushing of rear brake.(a) Spread lithium soap base glycol lubricating grease on the
surface of three dustproof bushings.
(b) Assemble three dustproof bushings in brake branch pump.22. Assemble the bushing of brake branch pump
bracket.Assemble two bushings of brake branch pump bracket.23. Assemble brake branch pump.(a) Assemble branch pump with two bolts.
Torque: 47
± ±± ±
± 4N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new gasket and brake hose with joint bolt.
Torque: 30
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
Hint:zGasket has two types: two sheets type and one
sheet type.zBrake soft pipe should be assembled in localizing
hole of branch pump firmly.146Brake branch pump
Dustproof cover
Dustproof cover
Brake branch pump

Power steering--Power steering gear assembly
(b) Disassemble the screw and disconnect the fixed clamp of
in-out oil pipe assembly of power steering gear.
12. Disassemble linking lever assembly of front stabi-
lizer bar [64000097].
(a) Use socket head wrench (5mm) to fix bolt, then disas-
semble screw cap.
(b) Disassemble the left linking lever of front stabilizer liking
lever assembly.
Hint: disassemble the other with same method.
13. Disassemble the coupling bolt and nut of left/right
lower control arm ball head and control arm.
Disassemble one bolt and two nuts, and disassemble control
arm from left steering knuckle.
Hint: disassemble the other with same method.
14. Disassemble engine cover assembly
15. Support engine assembly.
16. Disassemble auxiliary automobile bracket assem-
bly [64000087]
(a) Disassemble two bolts, then disassemble side rail from
right front engine suspension.
(b) Disassemble two bolts, then disassemble carling from au-
tomobile body.
(c) Disassemble the bolt and three nuts, then disassemble
engine rear suspension from auxiliary automobile bracket.
(d) Use gearbox jack to support auxiliary automobile bracket.
(e) Disassemble four bolts and auxiliary automobile bracket
assembly with steering gear.
17. Disassemble exterior dust-proof cover of steering
column.
 206 

Power steering--Power steering gear assembly
34. Assemble steering middle shaft.
(a) Align the mark of steering middle shaft and steering small
gear shaft.
(b) Assemble the bolt.
Torque: 35 N
x xx x
xm
35. Assemble exterior dustproof cover of steering
column.
36. Assemble auxiliary bracket assembly (64000087).
(a) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(b) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(c) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(d) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(e) After connecting with engine with one bolt and three screw
caps, hang it to auxiliary bracket.
Torque: 52 N.m ± 5 N
x xx x
xm
(f) Assemble carling to body with two bolts.
Torque: 39 ± 3 N
x xx x
xm
(g) Assemble the front suspension of engine to carling with
two screw caps.
Torque: 52 ± 5 N
x xx x
xm
Align the mark
Special
tool
Special tool
 210