2008 GEELY FC Workshop Manual

Change..........................................................
234
Condenser Assembly...........................................
236
Inspection on the automobile.......................
236
Overhaul........................................................
236
Supplemental restraint system
Note....................................................................
239
Malfunction treatment.........................................
244
Repair.................................................................
247
Inspection...........................................................
249
Remove malfunction...........................................
251
Malfunction table............................................
251
Diagnosis of impacted automobile.................
260
Disassemble and assemble...............................
261
Electronic control unit of safety airbag (ECU)..
261
Safety airbag assembly at the side of driver..
261
Safety airbag assemble at the side of passenger....263
Scrap treatment for safety airbag..................
264
Safety belt
Safety belt..........................................................
270
Note...............................................................
270
Treatment.......................................................
270
Subassembly.................................................
273
Change..........................................................
274
Rear safety belt..................................................
275
Subassembly.................................................
275
Change..........................................................
277
Light
Light System.......................................................
279
Notes..............................................................
279
The phenomena table....................................
279
Inspect the car...............................................
281
Inspect...........................................................
283
Front combination light (LH)..............................
286
Subassembly................................................
286
Change..........................................................
287Adjustments..................................................
287
Front fog light.....................................................
289
Components.................................................
289
Change..........................................................
290
Adjustment....................................................
290
Side turning light................................................
291
Components.................................................
291
Rear combination light (LH)..............................
292
Components.................................................
292
Change..........................................................
293
Rear fog light......................................................
294
Components.................................................
294
Change..........................................................
295
Number plate light.............................................
296
Change..........................................................
296
High brake light assembly.................................
297
Change..........................................................
297
Left combination switch.....................................
298
Change..........................................................
298
Wiper and cleaner
Wiper and cleaner system.................................
299
Malfunction phenomena table......................
299
Inspect the car...............................................
299
Inspect...........................................................
300
Right combination switch.................................
302
Change..........................................................
302
Wiper motor.......................................................
303
Change..........................................................
303
Wiper..................................................................
305
Change..........................................................
305
Cleaner nozzle...................................................
306
Adjustments..................................................
306
Audio system
Audio system.....................................................
307
Notes.............................................................
307
Radio assembly.................................................
308

Replacement.................................................
308
Left front door loudhailer....................................
309
Change..........................................................
309
Left front small loudhailer..................................
310
Change..........................................................
310
Rear loudhailer..................................................
311
Change..........................................................
311
Outdoor antenna...............................................
312
Change..........................................................
312
Circuitry
Power supply......................................................
313
Components..................................................
313
Horn system
Horn system.......................................................
316
Position..........................................................
316
Inspect...........................................................
316
Windshield/window glass/wing mirror
Electric window control system..........................
317
Position drawing............................................
317
Inspect the car...............................................
317
Malfunction phenomena table.......................
319
Inspect...........................................................
319
Front windscreen................................................
321
Change..........................................................
321
Rear ventilation window.....................................
324
Change..........................................................
324
Fog defrost system............................................
327
Position drawing...........................................
327
Malfunction phenomena table......................
327
Inspect...........................................................
328
Electric rearview mirror control system(option).
329
Inspect the vehicle.........................................
329
Position drawing...........................................
331
Trouble table.................................................
331
INSPECT.......................................................
332Panel / combination panel
combination panel
..............................................
334
Trouble table..................................................
334
Vehicle inspection..........................................
335
Inspection......................................................
339
Panel..................................................................
340
Preparation....................................................
340
Change..........................................................
340
Combination instrument assembly.....................
347
Disassembly and assembly...........................
347
Chair
Front chair..........................................................
348
Subassembly.................................................
348
Overhaul........................................................
349
Rear chair (separating type)...............................
352
Overhaul........................................................
352
Rear chair (fixing type).......................................
354
Overhaul........................................................
354
Anti-stealing and door lock
Electric door lock control system........................
355
Position of parts.............................................
355
Inspection on automobile...............................
355
Malfunction phenomenon table.....................
358
Inspection......................................................
359
Electronic anti-stealing system...........................
361
Electric sunroof
Sunroof.................................................................
362
Overhaul........................................................
362
Specification for sunroof function......................
364
Inspection for sunroof function......................
364
Inspection for sunroof switch........................
365
Position of parts............................................
365
Malfunction phenomenon table....................
365

Engine cover/automobile door
Engine cover......................................................
366
Adjustment.....................................................
366
Front automobile door........................................
367
Subassembly.................................................
367
Overhaul........................................................
369
Adjustment.....................................................
372
Rear automobile door.......................................
373
Overhaul........................................................
373
Adjustment....................................................
375
Trunk cover.........................................................
377
Adjustment....................................................
377
Torsion spring of trunk cover.............................
378
Change..........................................................
378
Exterior/inner trim board
Front bumper....................................................
379
Subassembly................................................
379
Change..........................................................
380
Rear bumper......................................................
381
Subassembly................................................
381
Change..........................................................
382
Name plate........................................................
383
Change..........................................................
383
Exterior seal tape of left front door glass (LH)...
384
Change..........................................................
384
Exterior seal tape of left rear door glass...........
385
Change..........................................................
385
Light fender........................................................
386
Change..........................................................
386
Top left trim tape.................................................
387
Replacement.................................................
387
Left lower fender of automobile body (LH)........
388
Subassembly................................................
388
Change..........................................................
389
Inner trim board of top........................................
390
Change..........................................................
390Automobile control system
Ignition switch and anti-versa lock key warning switch.394
Malfunction phenomenon table.....................
394
Inspection......................................................
394
Electrical schematic diagram..............................
395

Brief introduction on Geely model “FC”Basic parametersTable 1 Complete vehicle basic parametersUnit
Item nameNumber
Dimension parametersOverall
dimension
Wheel trackLength
Width
Height
Front wheel
Rear wheel
Wheel base
Front suspension
Rear suspensionPassenger numberPersonParameters±15±15±20±10±10±30±30Left lamp
Right lamp
Left lamp
Right lampLeft and
right
inclination
Down
inclinationComplete vehicle herb massMax. total massFront axle
Rear axle
Front axle
Rear axle
Weight distributionNo
load
Full
loadMin. turning diameter
Min. gound clearance
Approach angle (full load) Departure angle (full load)Front wheel camber
Kingpin inclination angle
caster angleConvergence of front wheelsRear wheel camberConvergence of rear wheelsLeft wheel: inside/outside
Right wheel:inside/outside CanderaBrief introduction on Geely model “FC” Basic parameters
Mass parameters
Traverse ability
Front wheel alignment
parameters
Rear wheel
alignment
parameters Front wheel
steering
wheel
Head lamp light
High beam
optical axisLuminous intensity of
high beam of head lamp1

Brief introduction on Geely model “FC” Basic parametersTable 2 Types and parameters of main assemblyModel
TypeElectric injection system modelBore
StrokeDelivery capacityCompression ratioMax. power
Max. torque
Idling speedIgnition sequenceMin. fuel consumptionTypeMain gear box ratioTypes and parameters
JL4G184-cylinderin-line, four-stroke, water-cooling, double over-head
camshaft, 16-valve, CVVT multipoint injection gasoline engineUnited Automotive Electronic Systems Co., Ltd. M7.9.7 electric injection system5 gears synchronizer of constant mesh gearDry single, diaphragm spring, constant pressure
Rack-and-pinion steering gear with hydraulic powerDouble pipeline, vacuum boosterwith ABS +EBD anti-lock systemDisc brake
Disc brake
Strut-type front independent suspensionLongitudinal swinging arm and anti-twist beam compound rear suspensionBreakawayBalI cage and tripot type constant velocity universal jointLoaded all-metal body
Honeycomb cordierite carrier, noble metal catalyst
Swirl or swash plate compressorItem nameNumber
Engine1st gear
2nd gear
3rd gear
4th gear
5th gearReverse gearClutch type
Steering gear
Tire
Body structureSpecification
Air pressureRadial
tireTail gasAir
condi-
tioning
systemUnit



//
.
//
/
/.



2
Transmission
Each gear ratio
Braking
system
Sus-
pension
Drive
axleType
Front brake
Rear brakeFront suspension type
Rear suspension typeRim
Type
Drive shaftCatalytic converterCompressor typeNominal refrigerating capacityRefrigerant

Brief introduction on Geely model “FC” Basic parametersTable 3 Main performance parameters of complete vehicle
UnitNumberParametersRemarksMax. vehicle speed
0-100 km/h accelerating timeAccelerating time from 30km/h to 100km/h at 4th gearMin. stable vehicle speed at 4th gear
Max. climbing speedSlide Distance (full-load, initial speed 50km/h)Fuel consumption with 4 operating modesAverage fuel consumption at specified operating modeDust sealing degree
Rain protection seal limit valueWeighted acceleration root of mean squareEquivalent mean value
Reduced comfort boundary
Average mileage to first failure
Average mileage between failures
Efficient degree Item name
Power performance 3
Economy
performance Seal
perfor-
mance
Ride
perfor-
mance
Reliability

Your precious automobile should be maintained according to maintenance period
at normal conditions (see table on maintenance period at normal conditions)If your precious automobile is mainly driven under one or more of the following conditions, some
maintenance items must be performed more frequently (see table on maintenance period at severe
conditions).A. Road conditions1. Driving on rugged, muddy or melting snow road.
2. Driving on dusty road.B. Driving conditions1. Towing tail vehicle, equipped with camp frame or top storage racks.
2. Repeated on short-distance driving within 8 km and the temperature is below 0.
3. Vehicles driven for long distance under idle speed or low speed over a long period of time,
such as police car, taxi or delivery truck.
4. Continuously driving at high speed for more than 2 hours frequently. (With 80% of max. ve-
hicle speed)
5. Vehicles driven with idle speed or low speed over a long period of time or frequently acceler-
ated or decelerated, such as training car of driving training class.Maintenance period-Regular maintenance itemsMaintenance periodRegular maintenance items 4

Maintenance period-Table on maintenance period at normal conditionsTable on maintenance period at normal conditionsMaintenance content:I: Inspection and correction or replacement if necessary R: Replacementmileage
reading1000kmMaintenance period
(Odometer readings or
operating monthssubject to
the first coming)Engine basic elements
1. Valve clearance*12. Drive belt
3. Engine oil (APLSJ,SL or ILSAC) *24. Oil filter*25. Cooling and heating system hose and joint*3*46. Engine coolant*5*67. CVVT oil duct filter screen
8. Exhaust pipe and fixed mount
Ignition system
9. Spark plug
10. BatteryFuel and exhaust gas control system11. Fuel filter
12. Air filter core13. Connecting conditions of fuel tank cover,
fuel pipe and fuel evaporation control valve*714. Activated carbon canister
Chassis and vehicle body
15. Brake pedal and parking brake
16. Brake pad and brake disc
17. Brake fluid
18. Brake Pipe and hose
19. Power steering oil20. Steering wheel, steering linkage and gear box oil21. Drive shaft dust cover
22. Ball joint and dust cap
23. Transmission oil
24. Front and rear suspension
25. Tire and tire pressure
26. All light, horn, wiper and washer
27. Air conditioner cleaning filter screenAir conditioning system/ secondary refrigerant7 . 5 1 5 22.5 3037.5 4553.5 60 67.5 7 582.5 90months 5