2008 GEELY FC Workshop Manual

(1) Put big fixing clamp on dustproof cover firmly.
(2) Put special tool on big fixing clamp.
(3) Lock special tool to tighten big fixing clamp.
Note: do not tighten special tool too much.
(4) Use special tool to adjust the clearance of big fixing
clamp.
Clearance:
≤ ≤≤ ≤
≤ 0.8mm25. Assemble fixing clamp of exterior joint dustproof
cover of left front drive shaft.(a) AUMIGA fixing type.
Tighten small fixing clamp of exterior joint.
(1) Put small fixing clamp on dustproof cover firmly.
(2) Put special tool on small fixing clamp.
(6) Lock special tool to tighten small fixing clamp.
Note: do not tighten special tool too much.
(4) Use special tool to adjust the clearance of small fixing
clamp.
Clearance:
≤ ≤≤ ≤
≤ 0.8mm26. Assemble dynamic absorber of driveshaft (right
drive shaft).(a) A type and C type
Liking that shown above, set up the distance of absorber:Drive shaft--Front drive shaftA type and C type 440 ± 2mm118Special
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Drive shaft--Front drive shaft(b) B type
Liking that shown above, set up the distance of absorber:27. Assemble fixing clamp of dynamic absorber of drive
shaft.(a) Single-contact fixing clamp type:
Assemble new fixing absorber clamp on the absorber of drive
shaft, then fix the fixing clamp with screw driver.
(b) Mesh clasp type:
Assemble new fixing absorber clamp on the absorber of drive
shaft, then fix the fixing clamp with screw driver.28. Assemble inner joint of left front drive shaft.(a) Twist ethylene adhesive tape on gear slot of exterior joint to
prevent damage.
(b) Assemble following parts on drive shaft by sequence.
(1) No.2 fixing clamp of inner joint dustproof cover.
(2) Inner joint dustproof cover
(3) Fixing clamp of inner joint dustproof cover.
(c) Align the mark made before disassembly, and assemble
triangle joint in drive shaft.
(d) Assemble triangle joint assembly with copper stick and
hammer.
Note: do not knock the stator.Single-contact fixing
clamp type
Mesh clamp typeAlign the
mark119B type and C typ 470 ± 2mm

Drive shaft--Front drive shaft(e) Use clasp spreading pliers to assemble the clasp.
(f) Fill lubricating grease in inner joint assembly.
(g) Align the mark before disassembly, and assemble inner joint
in drive shaft.29. Assemble dustproof cover inner joint of left front
drive shaft.Assemble inner joint dustproof cover to inner joint and drive
shaft.30. Assemble fixing clamp of dustproof cover inner joint
of left front drive shaft.(a) Single-contact fixing clamp type:
Liking that shown in figure, use screw driver to assemble
fixing clamp of dust-proof cover inner joint .
(b) Mesh clamp type:
Liking that shown in figure, use pliers to assemble fixing
clamp of inner joint dust-proof cover.31. Assemble No.2 fixing clamp of dust-proof cover in-
ner joint of left front drive shaft.(a) Single-contact fixing clamp type:
Liking that shown in figure, use screw driver to assemble
No.2 fixing clamp of dust-proof cover inner joint.A type A type
180-190 grams
C type C type
B type B type 125-135 gramsPliers
clamp120Left transmis-
sion shaftRight trans-
mission shaftCapacity of lubricating greaseAlign the mark

Driveshaft--Front drive shaftTransmission shaft Left mm Right mm
A type 570.2 ± 5 842.7 ± 5
B type 570.2 ± 5 847.3 ± 5
C type 570.2 ± 5 844.7 ± 5(b) Mesh clamp type:
Liking that shown in figure, use pliers to assemble No.2
fixing clamp of inner joint dust-proof cover.32. Check front drive shaft.(a) Check whether there is any obvious clearance on exterior
joint.
(b) Check whether inner joint could slide smoothly in pushing
direction.
(c) Check whether there is any obvious clearance of inner joint
in radial direction.
(d) Check whether the dustproof cover is damaged.
Note: drive shaft assembly should keep moving on hori-
zontal position.33. Assemble left front drive shaft assembly [64000082](a) Spread ATF on gear slot of inner joint shaft assembly.
(b) Put gear slot of drive shaft in integrated transmission, then
use copper stick and hammer to knock drive shaft to its
position.
Note:zmake the placket of clasp face the downside to
assemble.zBe careful not to damage the seal oil
Hint: Whether the drive shaft contacts with gear shaft
could be felt by the sound or feeling in running process.
(c) Assemble seal board of left front swing board.34. Assemble left front shaft hub assembly.Assemble left front drive shaft assembly to left front hub assembly.
Note:zDo not damage exterior joint dustproof cover.zDo not damage the stator of speed sensor. Hint: A size, please referring to following table.Pliers
clamp121

Drive shaft--Front drive shaft35. Assemble left lower control arm assembly [64000091](a) Assemble lower ball joint on lower suspension arm with the
bolts and screw caps.
Torque: 142 ± 10 N
⋅ ⋅⋅ ⋅
⋅m36. Assemble left transversal lever assembly.(a) Assemble transversal lever terminal to steering knuckle with
screw cap.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
Note: if hole position of cotter pin could not make a
line, lock the screw cap for 60.37. Assemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Assemble speed sensor absorber with bolts.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble speed sensor on the steering knuckle with bolts.
Torque: 8 N
⋅ ⋅⋅ ⋅
⋅m
Note:zDo not damage speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, the wiring harness
of sensor could not bend.38. Assemble fixing nuts of drive shaft [68000083](a) Assemble fixing nuts.
Torque: 216 ± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to knock the fixing nuts concave
and fix them.39. Assemble front wheels.Torque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m40. Add the oil in gearbox.
41. Check and adjust the oil in gearbox.
42. Check and adjust wheel alignment (referring to page
87)
43. Check the ABS speed sensor (equipping with ABS).
44. Test on road.
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Driveshaft--Left front shaft hub assemblyLeft front shaft hub assemblyChangeHint: changing procedure for right side is same as the left
side.1. Disassemble front wheels
2. Disassemble fixing nuts of left front drive shaft
[64000083](a) Use special tool and hammer to unclench concave part of
fixing nuts.
(b) Disassemble fixing nuts.3. Disassemble speed sensor assembly of left front
wheel [67000020](a) Disassemble the bolts, then disassemble the wiring har-
ness of sensor and brake hose.
(b) Disassemble the bolts, then disassemble speed sensor
from steering knuckle.4. Disassemble left front brake caliper assemblyDisassemble two bolts to disassemble brake caliper bracket.Special
tool123

Drive shaft--Left front shaft hub assembly5. Disassemble left front brake assembly [64000134]
6. Disassemble left transversal lever assembly(a) Disassemble cotter pin and nuts.
(b) Use special tool to disassemble transversal lever assembly
from steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble left front shaft hub assembly.(a) Use plastic hammer to disassemble transmission shaft from
shaft hub.
Note: do not damage the dustproof cover and the sta-
tor of ABS speed sensor.
(b) Disassemble two bolts and nuts, then disassemble steer-
ing knuckle with shaft hub.9. Disassemble left front lower control arm ball head
assembly [64000093](a) Disassemble cotter pin and nut.
(b) Use special tool to disassemble ball head.10. Disassemble the clasp in left front shaft hub hole.Use clasp pliers to disassemble the clasp.124Special
toolSpecial tool

Drive shaft--Left front shaft hub assembly11. Disassemble left front shaft hub assembly.(a) Use special tool to disassemble shaft hub.
(b) Use special tool to disassemble inner ring (exterior) seat
from shaft hub.12. Disassemble left front brake bottom board.Disassemble three bolts, then take down the brake bottom
board.13. Disassemble left front shaft hub bearing(a) Put inner circle (exterior) on bearing.
(b) Use special tool and press to disassemble the bearing from
steering knuckle.14. Assemble left front shaft hub bearing.Use special tool and press to assemble the bearing on steer-
ing knuckle.15. Assemble left front brake bottom board.Assemble bottom board with three bolts.16. Assemble left front shaft hub assembly.Use special tool and press to assemble shaft hub.17. Assemble the clasp of left front shaft hub hole.Use the clasp pliers to assemble the clasp.Special
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