2008 GEELY FC Workshop Manual

Engine cover/automobile door--Rear automobile door
11. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
door locker.
12. Disassemble left rear door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle cover.
(b) Disassemble exterior handle.
(c) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle pedestal.
13. Assemble left rear door locker organization assem-
bly [68000191]
(a) Assemble left rear door locker organization driver and two
screws.
(b) Use planetary socket wrench to assemble left rear door
locker organization assembly and three screws.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolt.
(d) Connect the joint.
14. Assemble left rear door glass lift assembly
[67000124]
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble left rear door repairing hole cover.
(a) Assemble repairing hole cover on door steel board.
Hint:
z zz z
zWhen assembling repairing hole cover, pull out
connecting rod and joint from repairing hole cover.
z zz z
zAfter assembling repairing hole cover, connecting
rod and joint could not be bent or concaved.
z zz z
zAfter assembling repairing hole cover, it is neces-
sary to confirm the affixing situation of adhesive
tape.
 374 
Adhesive
tape

Engine cover/automobile door--Rear automobile door
Adjustment
Hint: working procedure for right side is same as the left side.
1. Check the clearance of left rear door.
(a) Check whether following data is in standard value.
 375 

Engine cover/automobile door--Rear automobile door
2. Adjust the clearance of left rear door.
(a) Loosen hinge screw cap at the side of automobile body to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge screw cap at the side of automobile door to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locker pedestal, and use plastic
hammer to knock lightly the locker pedestal to adjust its
position.
(d) Lock the fixing screw of locker pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile body
 376 
At the side of
automobile bodyAt the side of
automobile door
At the side of
automobile door

Engine cover/automobile door--Trunk cover
Trunk cover
Adjustment
1. Check the clearance of trunk cover.
(a) Check whether following data is in standard value.
2. Adjust the clearance of trunk cover.
(a) If you want to make front and rear, left and right adjustment,
please loosen the bolt at first.
(b) If the front end of trunk cover needs to adjust vertically, please
increase or decrease the number of washers between hinge
and trunk cover.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Use the hammer and copper stick to knock lightly the locker
pedestal to adjust.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
 377 

Engine cover/automobile door--Torsion spring of trunk cover
Torsion spring of trunk cover
Change
Hint:
zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction.
zChanging procedure for right side is same as the left side.
zFor torsion spring is disassembled, trunk cover does not have any tension, at this time, when
opening and closing trunk cover, it is necessary to support it with hand to prevent trunk cover
from closing for other resistances.
zTorsion spring I of trunk cover locates the upper end, and Torsion spring II of trunk cover
locates the lower end, so it is necessary to work from left side to right side when assembling;
but it is necessary to work by opposite sequence when disassembling.
1. Disassemble torsion spring of trunk cover
[68000100]
(a) Disassemble torsion spring I from middle bracket.
(b) Assemble special tool at the side of hinge.
(c) Push the special tool downwards, then pull trunk cover hinge
upwards from torsion spring I.
(d) Raise the special tool slowly, then use the special tool to
disassemble torsion spring I from the bracket.
(e) Disassemble torsion spring I from the bracket.
(f) Implement the work at the other side with same method.
2. Assemble torsion spring I of trunk cover [68000100]
(a) When assembling torsion spring I, it is necessary to as-
semble it on fixing clamp stably.
 378 
special tool

Exterior/inner trim board--Front bumper
Exterior/inner trim board
Front bumper
Subassembly
Inner gasket of
right front wheel
Inner gasket of
left front wheel Fixing pedestal of
radar probe
Radar probe head
Radar probe head
Fixing pedestal of
radar probe head
Front fog light assemblyRadiator cover
assembly
Front bumper
Equipping with fog light
 379 

Exterior/inner trim board--Front bumper
Change
Hint:
zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction.
zPlease refer to subassembly figure of front bumper on page 379.
1. Disassemble radiator cover assembly [68000094]
(a) Disassemble the bolt and radiator cover assembly.
2. Disassemble inner gasket of left front wheel [68000225]
(a) Use disassembling tool for fixing clamp to disassemble two fixing clamps.
(b) Disassemble the screw and a part of inner gasket of left front wheel.
Hint: Disassemble the fixing clamp of screw and inner gasket of left front wheel in the scope of
front bumper which could be disassembled.
3. Disassemble inner gasket of right front wheel [68000228]
4. Disassemble front bumper [68000005]
(a) Disassemble four screws and two fixing clamps.
(b) Disassemble fixing clasp and front bumper.
(c) Equipping with fog light: disassemble two joints of fog light.
(d) Equipping with radar probe head: disassemble two radar probe heads (luxury type).
5. Disassemble reversing radar probe head assembly.
(a) Disassemble two fixing pedestals of radar probe head and two radar probe heads.
6. Disassemble left front fog light assembly [67000098]
(a) Disassemble fixing clasp and left front fog light assembly.
7. Disassemble right front fog light assembly [67000099]
 380 

Rear bumper
Subassembly
Exterior/inner trim board--Rear bumper
Equipping with
reversing radar:
reversing radar
probe headEquipping with
reversing radar:
reversing radar
probe head Equipping with radar:
fixing pedestal of radar
probe head Left decoration of
luggage cas
Right decoration of trunk
Rear trim board of
trunk
Trim board of right
rear wheel
Mudguard of left
rear wheelRear bumper
Mudguard of right
rear wheel Trim board of left
rear wheel
 381