2006 LAND ROVER FRELANDER 2 lock

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Balance Shaft Backlash
General Procedures
Special T ool(s)
303-1270Ti ming Pi n, Cranks haft
303-1328Ti ming Pl at e, Balance Shafts
303-1329Locki ng Tool , Balance Shafts
303-1330Backl ash Lever, Bal ance Shaft s
• NOTE: The backl as h can only be adjus ted bet ween the cranks haft and balance shaft ass embli es. Incorrect backlas hbetween t he balance s hafts will requi re the replacement of t he balance shaft as s embly.
1.

2. CAUTION: Not e the fi tt ed posi ti on of the
component pri or to removal.
• NOTE: The s houl dered bolt i n pos it ion 1 l ocat es the
oil pump.
2. Rotat e t he cranks haft and i nst all t he cranks haft t iming
tool .
Spec i al T ool(s ): 303-1270 3.
Lock the balance s haft s.
Speci al Tool (s ): 303-1329 4.
For bal ance s haft dat a, refer t o engine s peci fi cat ion s ecti on.
Refer t o: Specificati ons (303-01B Engine - TD4 2.2L Di es el,
Speci fi cat ions ).
5.

Meas ure t he backl as h bet ween the bal ance
s haft s.
Speci al Tool (s ): 303-1330 Inst all and posi ti on a di al t es t indicator (DTI) t o
t he meas urement pos i ti on on the special tool . If the backlas h between t he balance shafts i s
l es s t han 0.01 mm or great er than 0.07 mm
t hen the bal ance s haft as s embl y mus t be
repl aced. If a balance s haft ass embly replacement is
requi red, go to s tep 11. 6.
Remove t he bal ance shaft locki ng tool.
Speci al Tool (s ): 303-1329 7.
Remove the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 8.

Inst all t he bal ance shaft locki ng tool.
Speci al Tool (s ): 303-1329 14.
15. CAUTION: Note the fit t ed pos i ti on of the
component pri or to removal.
Remove t he bal ance shaft as s embly.
15. 16.
CAUTIONS: Make s ure that t hes e component s are ins tal led t o
t he noted removal pos it ion. Ext reme cl eanli ness must be exerci sed when
handl ing t hese components .
Remove t he 2 s hims .
16.
17. CAUTIONS: Make s ure that t hes e component s are ins tal led t o t he noted
removal posi ti on. Ext reme cl eanli ness must be exerci sed when handli ng t hes e
component s.
Select and ins tal l the new shi ms . 17.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Pulley
Removal and Inst all ati on
Special T ool(s)
303-1270Ti ming Pi n, Cranks haft
303-1272Locki ng Tool , Flywheel
303-1277Ti ming Pi n, Cams haft
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06B Starti ng Sys t em - TD4 2.2L Dies el,Removal and Ins tall ati on).
3.
Remove t he acces sory dri ve bel t.
Refer t o: Acces sory Dri ve Belt (303-05B Acces sory Drive - TD4 2.2LDi es el, Removal and Ins tal lat ion).
4.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
5.

22. CAUTION: The O-ri ng s eal i s to be reus ed
unles s damaged.
• NOTE: Make s ure the fuel pump drive remains capti ve
when removi ng t he fuel pump.
22. 23.
24.
NOTE: The engine is now i n t he SAFE pos i ti on.
Remove the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 Rotat e t he cranks haft t hrough 90 degrees .24.
Retract and lock the cams haft drive chai n t ens i oner.
25.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Timing Belt
Removal and Inst all ati on
Special T ool(s) 303-1270
Ti ming Pi n, Cranks haft 303-1272
Locki ng Tool , Flywheel 303-1277
Ti ming Pi n, Cams haft
Removal
• NOTE: The t imi ng and locking t ool s are ins tal led t o all ow t he ti mi ng cover to be r emoved. All t ool s mus t be left ins tal led
t o all ow t he ti ming cover ins tall ati on procedure t o be fol lowed.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e. 2.
Refer t o: Timi ng Cover (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
3.

2.
CAUTIONS: The cranks haft or camshaft s mus t not be rot ated
whil e t he t imi ng bel t is removed. Make s ure that t he ti mi ng bel t is not folded t o
produce a l oop wit h a di ameter les s t han 35 mm.
Inst all t he new t imi ng belt . St arti ng at t he cams haft pul ley, ins tall t he
t imi ng belt i n a clockwis e direct ion, in the
s equence s hown. 2.

Light ley t ighten t he t imi ng belt t ens i oner bolt . Us ing an Allen key, adjus t the t ensi on count er-
clockwis e unti l the point er is i n t he posi ti on
i llus t rated. Tight en the tens ioner bol t.
T orque: 25 Nm 3.