2006 GREAT WALL HOVER Service Repair Manual

Appendix A-11
Driver seat assembly installationbolt 1 in the Figure tightening torque:is 3343Nm
Wheel nut fixing procedure
Wheel nut fixed torqueInstallation order is A-C-E-B-D-F as showed in the Figure
Torque wrench
Viewing and handle
confirmation The headrest can be up and down smoothly, angle-adjuster
handle can be normally used, driver, co-driver seat can move
freely and transmission trim cover can be freely opened.
seat assembly
the fixed torque of nut 1 in the Figure is 135
15Nm
brake disc assembly

Appendix B-12
Non-metal materials consumption table
Name Brand, specification and
technical condition Utility Measuring
unit Suitable Note
Silicon oil Transmission lever. Three-hole
rubber block Kg Suitable
Thread block
sealing agent 1271 Short, longitudinal front fixed
bolt, hub cap bolt, transmission
lever bolt, carriage fixing L Suitable
Silicone rubber
surface sealing
agent 1596 (super gray) Installing ring flange L Suitable
Anti-freeze
liquid vinyl-EG --35℃
antifreeze liquid Radiator and co-tank - Kg 7
Molybdenum
disulfide
pressed
lithium base
grease 3# Twisted bar spline, speed shaft L Suitable
Glass base
coat er 5001TF Glass base coat m 0.03
Butyl tape 6×2×700 Air-filtering suction tube, door
seal film L Suitable
Attraction
steering fluid DEXRON3 (ATF-3) Steering fuel cup assembly L 1
Clutch oil DOT4 Clutch master cylinder L 0.15
Brake fluid DOT4 Vacuum assist fluid reservoir L 0.525
Auto gear oil GL-4 75W/90 Transmission L 2.2 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 75W/90 Transfer case L 2.7 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 80W/90 Transmission L 1.4
Auto gear oil GL-4 80W/90 Transfer case L 2.5
Auto gear oil GL-5 75W/90 Rear axle L 2.9 For the exported
vehicle for
extremely cold
areas
2.9L=5.14PTS
Auto gear oil GL-5 80W/90 Rear axle L 2.9 2.9L=5.14PTS

Appendix B-13
Auto gear oil GL-5 140 Transmission L 1.4
For the exported
vehicle for extremely
hot areas
Auto gear oil GL-5 140 Transfer case L 2.7
For the exported
vehicle for extremely
hot areas
Auto gear oil GL-5 140 Rear axle L 2.9
For the exported
vehicle for extremely
hot areas
2.9L=5.14PTS
Auto gear oil GL-5 140 Front axle L 1.4
For the exported
vehicle for extremely
hot areas
1.4L=2.46PTS
Auto gear oil GL-5 75W/90 Front axle L 1.4
Auto gear oil GL-5 80W/90 Front axle L 1.4 1.4L=2.46PTS
Glass adhesive HV3 Front windshield glass L 0.6
Glass adhesive 7120 Backup door glass, side window
glass L 0.9
Clearance
adhesive LY-22 Luggage rack Kg Suitable
Liquid adhesive LY-609 Warming pipe, speed lever L 0.02
Windshield
washer Q35 Front and rear windows L 3
Refrigerant R134a Air-conditioning system Kg 0.73



















Non-metal Materials Consumption Table.

Name Brand, specification and
technical condition Utility Measuring
unit Quantity Note
Engine lubricating
oil SL 10W-40 Oil pan L 4.3 Available for 4G64S4M
engine
Engine lubricating
oil SL 5W-30 Oil pan L Suitable
Available for 4G64S4M
engine and exported
vehicles for extremely
cold areas.
Glass activator VP04604 Glass L Suitable
Lithium base
grease Grease HP-R Front axle,
chassis parts Kg Suitable
Industrial
Vaseline
Seat support,
accumulator
points
Kg Suitable

Appendix C-14
shaft A
pin
removing and replacement
removing and replacement valve guide bush removing or
repairing tool
valve spring presser
crankshaft pulley remover
crankshaft pulley fixing tool
camshaft bearing removing and
repairing tools
plugging plate A
bolt
nutonly for 1.4kw starter front
bearing

Appendix C-15
crankshaft front oil seal replacing
tool
crankshaft oil seal replacing tool

Appendix C-16
*1. only for 1.0kw starter front
bearing injection pump crankshaft
bearing cone tool
*2. only for high-speed, small rotor
front bearing
injection pump spline shaft
remover*1. starter bearing
*2. high-speed, small rotor front
bearing assembly
only for high-speed, small ones alternator pulley assembly nut
wrench assembly

Appendix D-17
Serial
No. Working region and
specification Torque
N·m Serial
No. Working region and specification Torque
N·m
1 upper arm shaft fixed
bolt M14×1.5-10.9 200 25 engine suspension connecting bolt M10×
1.25-10.9 78±10
2 front shaft of lower arm
connecting bolt M16×
1.5-10.9 270±25 26 transmission suspension connecting bolt M10×
1.25-10.9 78±10
3 rear shaft of lower arm
connecting bolt M18×
1.5-10.9 320±30 27 transmission-engine connecting bolt M10×
1.25-10.9 50±5
4 b ottom ar m l imit ing
stopper fixed bolt M10
×1.25-8.8 63±5 28 drive shaft connecting bolt M10×1.25-10.9 78±5
5 upper arm ball pin
pedestal connecting bolt
M10×1.25-10.9 78±10 29 drive shaft bearing fixed bolt M10×1.25-8.8
65±5
6 bottom ar m ball p in
pedestal connecting bolt
M12×1.25-10.9 140±10 30 wheel nut M12×1.25 135±15
7 front twisted bar
pedestal connecting bolt
M12×1.25-10.9 140±10 31 steering wheel lock nut M12×1.25-8 30±5
8 upper arm ball channel
fixing nut M16×1.5-10 145±15 32 steering gear-carriage fixing nut M12×1.25-8 90±10
70±10
9 front vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 33
steering angle drive co-carriage bolt M10×
1.5-9.8 50±5
10 bottom ar m ball p in
channel fixing nut M18
×1.5-10 230±20 34 steering system universal-joint lock bolt M8×
1.25-8.8 25±3
11 front vibration damper
bottom connecting bolt
M12×1.25-8.8 90±10 35 steering linkage ball fixing nut M14×1.5-8 120±10
12 rear vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 36 steering linkage adjustment lock nut M14×
1.5-8 60±5
13 rear vibration damper
bottom fixing nut M14
×1.5-8 170±15 37 front axle front shackle connecting bolt M14×
1.5-10.9 180±20
14 front cross stabilizer rod
-carriage fixed bolt M8
×1.25-8.8 23±3 38 front axle rear shackle connecting bolt M14
×1.5-10.9 180±20

Appendix D-18
15 front cross stabilizer rod
-connecting bar bottom
arm bolt M10×1.25-8 63±5 39 brake petrol pipe joint M10×1.25 16
16 long longitudinal tie
connecting bolt M14×
1.5-10.9 200±20 40 safety belt body connecting bolt 7/16″-8.8
40±2
17 short longitudinal tie
front connecting bolt
M14×1.5-10.9 180±15 41 safety belt seat connecting bolt 7/16″-8.8 40±2
18 short longitudinal tie rear
connecting bolt M14×
1.5-10.9 200±20 42 body suspension connecting bolt M10×1.25-9.8 63±5
19 cross tie -carriage
connecting bolt M14×
1.5-10.9 200±20 43 Engine oil pan drain bolt 40±5
20 cross tie -rear axle fixing
nut M14×1.5-8 180±15 44 Transmission/transfer case refueling/drain bolt 30～35
21 rear cross stabilizer rod
-rear axle fixed bolt M8
×1.25-8.8 23±3 45 front drive axle refueling bolt M20×1.5 145±5
22 rear cross stabilizer rod
-connecting bar -carriage
bolt M10×1.25-8 63±5 46 Front drive axle drain bolt Rc1/2 30～35
23 standby tire bracket fixed
bolt 10×1.25-8.8 63±5 47 rear drive axle refueling/drain bolt M20×1.5 145±5
24 standby tire lifter fixed
bolt M8×1.25-8.8 25±3 48 Starter and wheel box connecting bolt 30±3