2006 GREAT WALL HOVER Service Repair Manual

Appendix A-3
1. (upper suspension arm steering knuckle ball pin nut) bolt
Locate the rear transverse stabilizer rob in the corresponding
position of carriage, symmetries the left and right during
installation.
Connection of rear transverse
stabilizer rod and rear axleViewing confirmation
the fixed torque of nut 2 in the Figure is 23
3NmTorque wrench
Connection of rear transverse
stabilizer rod and rear transverse
stabilizer robs connecting bar
assembly.the fixed torque of nut 1 in the Figure is 63
5NmTorque wrench
rear transverse stabilizer
rear transverse stabilizer rod connecting bar assembly bush
Upper suspension arm and upper suspension
arm steering knuckle ball pin
Steering gear cross tie ball pin
Lower suspension arm and lower suspension
arm steering knuckle ball pinthe fixed torque of nut 1 in the Figure is
145
15Nm
the fixed torque of nut 2 in the Figure is120
10Nm
the fixed torque of nut 3 in the Figure is 230
20Nm
Torque wrench
Torque wrench
Torque wrench
2. (steering gear cross tie ball pin nut) left steering
knuckle and wheel hub brake assembly
3. (lower suspension arm steering knuckle ball pin nut bolt 4. left steering knuckle and steering knuckle
and wheel hub brake assembly.

Appendix A-4
Connection of front transverse stabilizer rod
and carriage.the fixed torque of nut 1in the Figure is 253Nm
the fixed torque of nut 2in the Figure is 63
5Nm Connection of front transverse stabilizer rob
and front transverse stabilizer rod connecting
bar assemblyTorque wrench
Torque wrench
transmission assembly
drive shaft assemblyrear axle assembly
Drive shaft assembly installationPlug the front part of drive shaft into transmission assembly
splinded shaft, after their good meshing, screw the central bearing
hexagon bolt into the corresponding screw hole of the carriage
Center bearing connecting bolt
the fixed torque of bolt 1 in the Figure is 65
5Nm
Drive shaft bolt
the fixed torque of bolt 2in the Figure is 65
5Nm
Torque wrenchTorque wrench Viewing and handle
confirmation
front transverse stabilizer rod
bush
bush clipfront transverse stabilizer rod
connecting bar assembly

Appendix A-5
drive shaft boltthe fixed torque of bolt 1 in the Figure is 785Nm
front axle drive shaft assembly
transmission assemblyrear axle drive shaft assembly
rear axle assembly
petrol lien joint
petrol line joint tightening torque is 162 N torque wrench
petrol pipe joint
two way valve

Appendix A-6
Driver steering oil pump installation
Fixed torque of tubular hexagon bolt 1 in the Figure is
40N
m
Multi-wedge belt
Multi-wedge belt 4PK1100 tension is 500
50NTorque
Torque
multi-wedge belt 4PK1100driver steering oil pump
cover lock mounting bolt
effect
cover lock mounting bolt’s torque is 92Nm
the cover lock can be opened freely, the position is reliable
without any jam.
cover lock cable
cover lock buckle
fastening blot
cover lock mounting bracket

Appendix A-7
The fixed torque of bolt 1 in the Figure is 61Nm
Out handle can be normally and efficiently used, no linkage
falling off, the backup door can be opened and closed freely
without any jam nor unlocking.Handle confirmation
rear door assembly
backup door bottom buckle
backup door lockbackup door out handle
The door can be opened and closed smoothly without any jam nor
unlocking.Torque wrench
door lock assembly

Appendix A-8
front windshield glass
Apply washer on the front windshield
glass-sticking regionEvenly apply it on the sticking region with the width of about
25mm and completely volatilize it.Viewing confirmation
Viewing confirmation Apply base-coater on the front
windshield glass-sticking regionShake the base-coater to be sufficiently even followed by the
even application on the sticking region with the width of about
20mm and dry it for 2-15 minutes
Apply washer on front windshield
glassWash the glass frame with the width of about 25mm,
instantly clean it and volatilize the washer completely.
Apply adhesive on front windshield
glassShake the glass base-coater to be sufficiently even followed
by the even application on the glass frame with the width of
about 20 and dry it for 2-15 minutes Apply base-coater on front
windshield glass
Vertically apply the glass adhesive on the glass frame and
make it even and continuous. Height: 18mm, width: 12mm
Front windshield glass fixing
Instantly install and fix the glass after the glass adhesive
application. Set the left and right clearance between front
windshield glass and the glass frame to be 12mmViewing confirmation
Viewing confirmation
Viewing confirmation
Viewing confirmation
Wash, base-coat and stick according to the corresponding positions showed by the broken line in the Figure

Appendix A-9
Viewing confirmation
backup door
backup door glass
Wash, base-coat and stick according to the corresponding positions showed
by the broken line in the Figure
Apply washer on the glass-sticking
region of the backup doorViewing confirmation
Viewing confirmation
Shake the glass base-coater to be sufficiently even followed
by the even application on the glass frame with the width of
about 20 and dry it for 2-15 minutesViewing confirmation
Viewing confirmation
Evenly apply it on the sticking region with the width of about
25mm and volatilize it completely.
Shake the base-coater to be sufficiently even followed by the
even application on the sticking region with the width of
about 20mm and dry it for 2-15 minutes
Wash the glass frame with the width of about 25mm and
volatilize the washer Apply base-coater on the glass-
sticking region of the backup door
Apply washer on the backup door
glass frame
Apply base-coater on the backup
door glass frame
Apply adhesive on the backup door
glass frame
Backup door glass fixingInstantly install and fix the glass after the glass adhesive
application Vertically apply the glass adhesive on the glass frame and make
it even, continuous. Height: 12mm, width: 8mm
Viewing/handle
confirmation

Appendix A-10
Wash, base-coat and stick according to the corresponding positions showed
by the broken line in the Figure
the auto body
side window glass

Control it em Request Control mean
Apply washer on side
window sticking region Evenly apply it on the sticking region with the width of about
25mm and completely volatilize it. Vi e w i n g c o n f i r ma t i o n
Apply base-coater on side
window sticking region Shake the base-coater to be sufficiently even (for at least 1
minute) followed by the even application on the sticking region
with the width of about 20mm and dry it for 2-15minutes Vi e w i n g c o n f i r ma t i o n
Apply washer on side
window glass frame Wash the glass frame with the width of about 25mm and
volatilize the washer completely. Vi e w i n g c o n f i r ma t i o n
Apply base coater on side
window glass frame Shake the base-coater to be sufficiently even followed by the
even application on the glass frame with the width of about
2omm and dry it for 2-15 minutes. Vi e w i n g c o n f i r ma t i o n
Apply adhesive on side
window glass frame Vertically apply the glass adhesive on the glass frame and make
it even, continuous. Height: 12mm, width 8mm Vi e w i n g c o n f i r ma t i o n
Side window fixing Instantly install and fix the glass after the glass adhesive
application. Viewing /handle confirmation