2006 GREAT WALL HOVER Service Repair Manual

Page 257 of 425

GREAT WALL HOVER 2006  Service Repair Manual f. Clean the surface of differential housing; use the brass rod to
install the driven bevel gear on the differential housing.
Caution:  It should align the marked assembly mark when
install the driven

Page 258 of 425

GREAT WALL HOVER 2006  Service Repair Manual 1.Rotate the driven bevel gear, check the runout of
driven bevel gear.
Max. Runout: 0.07mm
Assembly of front reducer assembly
1.Install the adjusting washer in the drive bevel gear,
install the big be

Page 259 of 425

GREAT WALL HOVER 2006  Service Repair Manual 8. Place the differential assembly on the corresponding
position of front reducer housing.
9.Select an adjusting shim and insert it in a side of
side bearing outer race; push the differential assem-
b

Page 260 of 425

GREAT WALL HOVER 2006  Service Repair Manual 13. Place an adjusting shim in the position of front
reducer housing side bearing and close to exterior.
14. Install the other adjusting shim and the bearing
outer race of another side with the differ

Page 261 of 425

GREAT WALL HOVER 2006  Service Repair Manual 19. Use the torque measuring meter to measure the
total pre-applied load of front reducer.
specified torque : 1.8-2.4Nm
sound contactlarge end contact
toe contact
select the adjusting washer which can

Page 262 of 425

GREAT WALL HOVER 2006  Service Repair Manual d. Remove the drive bevel gear and use the special toolsto remove
           the large bearing of drive bevel gear beforereplacethe adjusting
     washer.
e.   Insert the new adjusting washer and uset

Page 263 of 425

GREAT WALL HOVER 2006  Service Repair Manual 23. Use the bolt coated with screw lock agent toconnect
the clump weight bracket welded assembly to the front
reducer housing and tighten it to the specified torque.
Specified torque : 20-26Nm
24.Use

Page 264 of 425

GREAT WALL HOVER 2006  Service Repair Manual 31.Use the special tools to install the needle bearing in
the major semiaxle.
32.Use the special tools to install the major semiaxle
bearing by press..
33. Use the circlip pliers to install the circli