2003 JEEP GRAND CHEROKEE Workshop Manual

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Page 1801 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual REMOVAL (1) Shift transfer case into NEUTRAL. (2) Raise vehicle. (3) Remove transfer case drain plug and drain transfer case lubricant. (4) Mark front and rear propeller shaft yokes for alignment refe

Page 1802 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (2) Using puller MD-998056-A, remove rear slinger (Fig. 6). (3) Remove rear seal from retainer (Fig. 7). Use pry tool, or collapse seal with punch to remove it.(4) Remove rear output bearing I.D. reta

Page 1803 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual REAR RETAINER - NV242HD (1) Remove extension housing bolts. (2) Tap extension housing with plastic or rawhide mallet to loosen sealer (Fig. 10). (3) Separate extension housing from rear retainer. (4)

Page 1804 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (5) Remove rear case from front case (Fig. 17). Insert screwdrivers into slots cast into each end of case. Then pry upward to break sealer bead and remove rear case. CAUTION: Do not pry on the sealing

Page 1805 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual COMPANION FLANGE AND RANGE LEVER (1) Remove transfer case position sensor (Fig. 19). (2) Install two bolts (Fig. 20) partially into the pro- pellor shaft companion flange, 180É from each other. (3) I

Page 1806 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual FRONT OUTPUT SHAFT AND DRIVE CHAIN (1) Remove drive sprocket snap-ring (Fig. 23). (2) Remove drive sprocket and chain (Fig. 24). (3) Remove front output shaft (Fig. 25). SHIFT FORKS AND MAINSHAFT (1)

Page 1807 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (2) Remove seal plug from low range fork lockpin access hole. Then move shift sector to align low range fork lockpin with access hole. (3) Remove range fork lockpin with size number one easy-out tool

Page 1808 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (7) Remove intermediate clutch shaft snap-ring (Fig. 30). (8) Remove clutch shaft thrust ring (Fig. 31). (9) Remove intermediate clutch shaft (Fig. 32). (10) Remove differential snap-ring (Fig. 33). (
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