2003 JEEP GRAND CHEROKEE Workshop Manual

Page 1849 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (7) Install snap-ring to hold input/low range gear
into front bearing (Fig. 47).
(8) Clean gasket sealer residue from retainer and
inspect retainer for cracks or other damage.
(9) Applya3mm(1/8 in.) b

Page 1850 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (6) Install range shift fork to range clutch sleeve.
Install mainshaft/range shift fork assembly into
transfer case and input planetary assembly. Rotate
fork until it engages with slot in shift sector

Page 1851 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (6) Install roller bearings if removed.
(7) Install progressive coupling (Fig. 55).
(8) Install the progressive coupling thrust washer
over the output shaft and against the coupling.
(9) Install the o

Page 1852 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (12) Clean sealing flanges of front case and rear
case with a wax and grease remover.
(13) Apply 3 mm (1/8 in.) wide bead of Mopart
gasket maker or silicone adhesive sealer to mounting
flange of front

Page 1853 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual COMPANION FLANGE AND RANGE LEVER
(1) Install range lever, washer and locknut on sec-
tor shaft (Fig. 62). Tighten locknut to 27-34 N´m
(20-25 ft. lbs.) torque.
(2) Install new seal washer on front ou

Page 1854 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (7) Apply 3 mm (1/8 in.) wide bead of Mopartgas-
ket maker or silicone adhesive sealer to mounting
surface of rear retainer. Allow sealer to set-up
slightly before proceeding.
(8) Slide rear retainer

Page 1855 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (6) Connect front propeller shaft and install rear
propeller shaft. (Refer to 3 - DIFFERENTIAL &
DRIVELINE/PROPELLER SHAFT/PROPELLER
SHAFT - INSTALLATION)
(7) Fill transfer case with correct fluid. Ch

Page 1856 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual SPECIAL TOOLS
TRANSFER CASE - NV247
Installer, Bearing - 5066
Installer, Seal - 6952-A
Installer, Bearing - 6953
Remover, Bushing - 6957
Installer, Seal - C-3995-A
Handle - C-4171
Installer, Bushing -