2003 JEEP GRAND CHEROKEE Workshop Manual

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Page 1817 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (11) Install new seal in front bearing retainer with Installer 7884 (Fig. 59). (12) Remove output shaft rear bearing with the screw and jaws from Remover L-4454 and Cup 8148 (Fig. 60).(13) Install new

Page 1818 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (15) Install new pickup tube O-ring in oil pump (Fig. 63). (16) Remove rear retainer bearing with Installer 8128 and Handle C-4171, NV242HD only. (17) Install rear bearing in retainer with Handle C-41

Page 1819 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (5) Align and position differential top case on bot- tom case (Fig. 67). Align using scribe marks made at disassembly. (6) While holding differential case halves together, invert the differential and

Page 1820 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (5)Position low range fork and sleeve in case. Be sure low range fork pin is engaged in shift sector slot. (6) Install first mainshaft bearing spacer on main- shaft (Fig. 72). (7) Install bearing roll

Page 1821 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (10) Install differential snap-ring (Fig. 74). (11) Install intermediate clutch shaft (Fig. 75). (12) Install clutch shaft thrust washer (Fig. 76). (13) Install clutch shaft snap-ring (Fig. 77).(14) I

Page 1822 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (15) Install mode sleeve in mode fork (Fig. 79). Then install assembled sleeve and fork on mainshaft. Be sure mode sleeve splines are engaged in differen- tial splines. (16) Install mode fork and main

Page 1823 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (18) Install shift rail (Fig. 81). Be sure rail is seated in both shift forks. (19) Rotate shift sector to align lockpin hole in low range fork with access hole in case. (20) Insert an easy-out in ran

Page 1824 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual FRONT OUTPUT SHAFT AND DRIVE CHAIN (1) Install front output shaft (Fig. 84). (2) Install drive chain (Fig. 84). Engage chain with front output shaft sprocket teeth. (3) Install drive sprocket (Fig. 84
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